铁矾渣/铅银渣源头消减关键技术与示范

项目来源

国家重点研发计划(NKRD)

项目主持人

林泓富

项目受资助机构

巴彦淖尔紫金有色金属有限公司

项目编号

2018YFC1900405

立项年度

2018

立项时间

未公开

项目级别

国家级

研究期限

未知 / 未知

受资助金额

3618.00万元

学科

固废资源化

学科代码

未公开

基金类别

未公开

关键词

锌冶炼 ; 还原焙烧 ; 浮选 ; 银 ; 物相 ; 挥发 ; Zinc smelting ; reduction roasting ; flotation ; silver ; phase ; volatilization

参与者

任杰;申开榜

参与机构

未公开

项目标书摘要:本课题针对铁矾渣/铅银渣中各类有价金属普遍赋存的现状,拟开发铁矾渣/铅银渣选冶联合的源头减量技术,解析铁矾渣/铅银渣中各有价组分的赋存状态、物相定量及微观结构,揭示不同组分构效关系与高效回收的关联性;开发铅银渣中银的高效浮选分离关键技术;揭示铁矾渣/铅银渣中有价金属组分的还原—挥发—浸出规律,开发有价金属定向分离富集的成套关键技术;开发还原渣中碳、铁的分离富集关键技术,实现尾渣近零排放。开发铁矾渣/铅银渣联合的源头减量技术,实现多金属高效回收和全组分资源化利用。实现铁渣源头减排量大于98%,尾渣零排放。建成万吨级示范工程1个,实现稳定运行。目前已完成课题内容为:(1)进行了铁矾渣\\铅银渣文献资料的调研,并对国内主要锌冶炼生产企业的先进技术进行整理,对于整个锌冶炼的流程进行梳理,总结能借鉴的相关经验。(2)进行了铁矾渣预先还原焙烧—浮选流程的研究,确定铁矾渣中银的回收方法。并进行了常规浸出渣银浮选试验,确定回收工艺方案。(3)进行了锌浸出渣焙烧前后银的物相组成变化研究。(4)开展了锌浸出渣钙化氯化挥发新技术探索研究和锌浸出渣—锌铁矿协同处理研究,主要研究锌浸出渣在氯化剂作用下,有价金属铅、锌、铜、银和铟金属氯化挥发。(5)示范工程项目可研、环评、能评、备案等手续已全部办理完毕,后续按照可研及施工方案具体实施。

Application Abstract: In view of the common occurrence of all kinds of valuable metals in alum slag/lead silver slag,this project plans to develop the source reduction technology of alum slag/lead silver slag,analyze the occurrence state,phase quantitative and microstructure of each valuable component in alum slag/lead silver slag,reveal the relationship between the structure-activity relationship of different components and efficient recovery,and develop the key technology of efficient flotation separation of silver in lead silver slag It reveals the law of reduction volatilization leaching of valuable metal components in jarosite slag/lead silver slag,develops a complete set of key technologies for directional separation and enrichment of valuable metals,develops key technologies for separation and enrichment of carbon and iron in reduction slag,and realizes near zero emission of tail slag.The source reduction technology of ferroalum slag and lead silver slag is developed to realize the efficient recovery of multi metals and the utilization of all components.The emission reduction of iron slag at the source is more than 98%,and the discharge of tail slag is zero.One 10000 ton demonstration project has been completed to achieve stable operation.At present,the content of the project has been completed as follows:(1)the research on the literature of jarosite slag/lead silver slag has been carried out,the advanced technology of the main domestic zinc smelting enterprises has been sorted out,the whole zinc smelting process has been sorted out,and the relevant experience that can be used for reference has been summarized.(2)the process of pre reduction roasting flotation of jarosite slag was studied to determine the recovery method of silver in jarosite slag.The silver flotation test of the conventional leaching residue was carried out to determine the recovery process.(3)the phase composition of silver was studied before and after roasting.(4)the new technology of calcification and chlorination volatilization of zinc leach residue and the synergistic treatment of zinc leach residue and zinc iron ore were studied.(5)the procedures for feasibility study,environmental assessment,energy assessment and filing of the demonstration project have been completed,and will be implemented in accordance with the feasibility study and construction plan.

项目受资助省

内蒙古自治区

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  • 1.一种铜砷滤饼控铜浸砷工艺探索

    • 关键词:
    • 污酸铜砷滤饼氧压浸出矿化处置基金资助:十三五国家重点研发计划-固废资源化重点专项“铁矾渣/铅银渣源头消减关键技术与示范”(项目编号:2018YFC1900405)的阶段性研究成果之一;专辑:工程科技Ⅰ辑专题:冶金工业 环境科学与资源利用分类号:X758手机阅读
    • 邹小平;黄胜;王海北;章小兵
    • 期刊

    本文针对含砷废渣处理技术现状,提出了一种铜砷滤饼控铜浸砷处理工艺。试验结果表明,在保证砷铼浸出率的情况下可控制铜浸出率小于15%,浸出的铜可以通过硫化砷置换法将铜转入渣中以实现铜、砷的分离,铜渣返回熔炼系统回收铜。

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  • 2.Efficient removal of diethyl dithiocarbamate with EDTA functionalized electrolytic manganese residue and mechanism exploration

    • 关键词:
    • Adsorption; Diethyl dithiocarbamate; Electrolytic manganese residue;Mineral processing wastewater; Recycling;PHOSPHATE ADSORPTION; CONJUGATE ADSORBENT; AQUEOUS-SOLUTION;METHYLENE-BLUE; WASTE; COMPOSITE; WATER; IONS; NANOPARTICLES;DEGRADATION
    • Li, Mengke;Hu, Liang;Zhong, Hui;He, Zhiguo;Sun, Wei;Xiong, Daolin
    • 《JOURNAL OF HAZARDOUS MATERIALS》
    • 2021年
    • 410卷
    • 期刊

    The recycling of solid wastes is obligable as it can reduce the environmental pollution and prevent the diffusion of secondary pollution. In this study, a novel cheap adsorbent was prepared by modifying electrolytic manganese residue (EMR) with EDTA. The maximum adsorption capacity of adsorbents for diethyl dithiocarbamate (DDTC) was 133.46 mg/g under initial pH of 7.32 at room temperature. Adsorption kinetics study revealed the DDTC adsorption on EDTA-EMR is mainly controlled by chemisorption and isotherm studies implied the adsorption is a monolayer process. Mechanism exploration found that the DDTC molecules could enter into the holes of EDTAEMR, and the transition metal-based sorption sites were crucial for the target molecule immobilization and chelation. High pH value (> 10) was found to have inhibited the adsorption capacity of adsorbent, which should be due to the fact that the decreasing of functional groups on adsorbents surface and the competition between DDTC and OH?. The ionic strength has negligible effect on the adsorption and the as-synthesized adsorbents showed excellent performance after five cycles. The overall results reveal that EDTA-EMR is a promising adsorbent ascribed by its low cost, good recyclability and excellent adsorption capacity.

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  • 3.Degradation of various thiol collectors in simulated and real mineral processing wastewater of sulfide ore in heterogeneous modified manganese slag/PMS system

    • 关键词:
    • Advances oxidation process; Competitive degradation; Electrolyticmanganese slag; Flotation reagents; Mineralization;ADVANCED OXIDATION; BY-PRODUCTS; PEROXYMONOSULFATE; ACTIVATION; OZONE;UV; PERSULFATE; NANOWIRES; XANTHATE; KINETICS
    • Li, Mengke;Zhong, Hui;He, Zhiguo;Hu, Liang;Sun, Wei;Loganathan, Praburaman;Xiong, Daolin
    • 《CHEMICAL ENGINEERING JOURNAL》
    • 2021年
    • 413卷
    • 期刊

    Residual flotation reagents (FRs) in mineral processing wastewater (MPW) cause serious organic pollution and difficult to discharge or recycle of MPW. In this study, the degradation of 100 mg/L of FRs (butyl xanthate (BX), diethyl dithiocarbamate (DDTC), ester-200 (Z-200) and butyl amine (BA)) commonly used for metal sulfide ore flotation were investigated by heterogeneous advanced oxidation process (AOPs) adopting peroxymonosulfate (PMS) as oxidants and modified manganese slag as metal-base catalyst (MS-N3H). The results showed MS-N3H/ PMS system had higher degradation capacity than other reports, by which 100% of DDTC and 97.3% of BX could be degraded in 10 min, also 93.2% of Z-200 and 85.6% of BA were degraded in 30 min, respectively. The differential behaviours in degradation of thiol collectors (TCs) were correlated to their molecule structures and affected by their HMO index. However, the good water solubility of BX made it as the most degradable reagents in competitive system. The catalytic reactions of Z-200 and BA were pH-dependent processes which were dominated by the PMS ionization and base activation. Inorganic ions had little effects on reactions except for SiO32 , but the negative effect could be alleviated by the integrated process. Higher mineralization degrees of C, S and N elements indicated that TCs and their by-products were removed by the MS-N3H/PMS with higher degradation rates. Further, the catalyst showed superior regeneration ability and the system could be effectively used in real MPW treatment with relatively high removal efficiency of total organic carbon (TOC).

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  • 4.Efficient removal of Hg-2+ from aqueous solution by a novel composite of nano humboldtine decorated almandine (NHDA): Ion exchange, reducing-oxidation and adsorption

    • 关键词:
    • Mercury (metal);Ion exchange;Adsorption;Adsorption capacities;Engineered systems;Langmuir equation;PH-dependent;Pseudo-second-order kinetic models;Removal mechanism;Removal process;Surface complexation
    • Zeng, Qiang;Hu, Liang;Zhong, Hui;He, Zhiguo;Sun, Wei;Xiong, Daoling
    • 《Journal of Hazardous Materials》
    • 2021年
    • 404卷
    • 期刊

    Efficient removal of Hg2+ from aqueous solution is key for environmental protection and human health. Herein, a novel composite of nano humboldtine decorated almandine was synthesized from almandine for the removal of Hg2+. Results showed that the Hg2+ removal process followed pseudo-second-order kinetic model and Langmuir equation, and the maximum adsorption capacity was 575.17 mg/g. Furthermore, Hg2+ removal by the composite was pH-dependent and low pH value facilitated the removal of Hg2+. SEM and HADDF-STEM results suggested a new rod morphology was generated and the adsorbed mercury was mainly enriched into this structure after reaction with Hg2+ solution. The removal mechanisms of Hg2+ by the composite was pH dependent, and included ion exchange, surface complexation, reduction and oxidation. Our results demonstrated that the composite was an ideal material for Hg2+ removal and the transformation ways of mercury related species could be a significant but currently underestimated pathway in natural and engineered systems. © 2020 Elsevier B.V.

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  • 5.Oxalic acid modified copper tailings as an efficient adsorbent with super high capacities for the removal of Pb2+

    • 关键词:
    • Tailings utilization; Composite; Pb2+ removal; Removal mechanisms;AQUEOUS-SOLUTION; SELECTIVE ADSORPTION; ORGANIC FRAMEWORK; ENHANCEDREMOVAL; FERROUS OXALATE; LEAD REMOVAL; HEAVY-METALS; PB(II); CARBON;WASTE
    • Zeng, Qiang;Wang, Shouxi;Hu, Liang;Zhong, Hui;He, Zhiguo;Sun, Wei;Xiong, Daolin
    • 《CHEMOSPHERE》
    • 2021年
    • 263卷
    • 期刊

    Comprehensive utilization of tailings is not only conducive to ensuring the sustainable use of resources but also can reduce the related environmental pollution. In the present work, a new utilization way of copper tailings was proposed and a novel composite (OMT-6) was prepared by modification of tailings with oxalic acid. The composite had super high Pb2+ adsorption capacity with the maximal Pb2+ removal capacity of 862.07 mg/g. Its Pb2+ removal behaviours followed pseudo-second-order kinetic equation and Langmuir model, suggesting that Pb2+ removal depended on monolayer adsorption. The surface of OMT-6 was rough and a lot of nanospheres were loaded on its surface. The composite had mesoporous structure and a larger specific surface area compared with tailings, the above characteristics of which facilitated Pb2+ removal. The major crystal structures of OMT-6 were transformed to CaC2O4 center dot H2O and FeC2O4 center dot 2H(2)O after oxalic acid modification and Pb2+ could be removed by the ions exchange between Ca2+, Fe2+ and Pb2+. Pb2+ removal mechanisms of OMT-6 involved ion exchange, surface complexation and electrostatic attraction interaction, among which ion exchange played a key role. These results indicated that the prepared OMT-6 composite from copper tailings was an ideal material for Pb2+ removal from aqueous solution. (C) 2020 Elsevier Ltd. All rights reserved.

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  • 6.Efficient activation of peroxymonosulfate by a novel catalyst prepared directly from electrolytic manganese slag for degradation of recalcitrant organic pollutes

    • 关键词:
    • Advanced oxidation processes; Intermediates; Levofloxacin; Manganeseslag; Non-radical pathway;ADVANCED OXIDATION PROCESSES; AQUEOUS-SOLUTIONS; HETEROGENEOUSACTIVATION; ANTIBIOTIC LEVOFLOXACIN; PHENOL DEGRADATION; PROCESSKINETICS; WASTE-WATER; BISPHENOL-A; CARBON; REMOVAL
    • Li, Mengke;Huang, Fenglian;Hu, Liang;Sun, Wei;Li, Erping;Xiong, DaoLing;Zhong, Hui;He, Zhiguo
    • 《CHEMICAL ENGINEERING JOURNAL》
    • 2020年
    • 401卷
    • 期刊

    Preparations of catalysts for sulfate radicals-based advanced oxidation (SR-AOPs) are usually time-consuming and costly. This study developed a short-cut method for preparation of AOPs catalyst (MS-N3H) directly from electrolytic manganese slag. MS-N3H/PMS could effectively remove levofloxacin (LVF) from solution. Phase transformation and active sites exposure after modifications facilitated the adsorption and catalysis capacities. Both radical and non-radical pathway contributed to the degradation of LVF, in which abundant Mn and Fe on MS-N3H surface contributed to the generation of SO4 center dot-, (OH)-O-center dot and O-2(center dot-) radicals, and lattice oxygen played a crucial role in non-radical O-1(2) production. The MS-N3H/PMS was stable for the degradation of LVF in different water matrixes and kept high recyclability even after four recycles. This study brought underlying insights to develop novel high-efficient and easy-preparing catalysts for the degradation of recalcitrant organic pollutes.

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  • 7.A novel composite of almandine supported humboldtine nanospheres, in situ synthesized from natural almandine, possesses high removal efficiency of Cr(VI) over a wide pH range

    • 关键词:
    • Cr(VI) remediation; Almandine; Humboldtine; XPS analysis; Thermodynamics;ZERO-VALENT IRON; DRIVEN PHOTOCATALYTIC REDUCTION; FERROUS OXALATEDIHYDRATE; HEXAVALENT CHROMIUM; WASTE-WATER; HIGH-PERFORMANCE;HYDROTHERMAL SYNTHESIS; ADSORPTIVE REMOVAL; HUMIC-ACID; GROUNDWATER
    • Zeng, Qiang;Huang, Yongji;Wang, Haibei;Huang, Leiming;Hu, Liang;Zhong, Hui;He, Zhiguo
    • 《JOURNAL OF HAZARDOUS MATERIALS》
    • 2020年
    • 383卷
    • 期刊

    Preparing a cost-effective material which can been applied in a wide pH range is very crucial for the remediation of Cr(VI) polluted water. In this study, a novel material, almandine/humboldtine nanospheres (AHN) composites, was synthesized directly from almandine by one-pot method. Characterizations of XRD and SEM/TEM showed that the structure changes of almandine to nano-humboldtine leaded to significant increase of Cr(VI) removal capacities. And 96.45% of Cr(VI) was removed by AHN-24 composite at pH value of 3, initial Cr(VI) concentration of 20 mg/L, temperature of 298.15 K and dosage of 0.6 g/L. Furthermore, Cr(VI) removal capacity was only decreased from 48.23 mg/g to 34.33 mg/g when the initial pH value increased from 3 to 11, which demonstrated that the synthesized composite had a wide pH application range in Cr(VI) removal. The thermodynamic parameters (Delta G(0) < 0, Delta H-0 > 0 and Delta S-0 > 0) illustrated that Cr(VI) removal process was spontaneous and endothermic. FTIR and XPS revealed that the Cr(VI) removal mechanisms included reduction-precipitation and reduction-complexation. Combined with cost analysis, all of results implied that the synthesized composites were a high efficient and low cost material for Cr(VI) pollution remediation in a wide pH range.

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  • 8.Efficient removal of hexavalent chromium in a wide pH range by composite of SiO2 supported nano ferrous oxalate

    • 关键词:
    • Cr(VI) reduction; Biotite; Nano ferrous oxalate; Permeable reactivebarriers;ZERO-VALENT IRON; ENHANCED CR(VI) REMOVAL; AQUEOUS-SOLUTION;VISIBLE-LIGHT; HUMIC-ACID; ADSORPTION; REDUCTION; BIOTITE; REMEDIATION;BIOCHAR
    • Zeng, Qiang;Huang, Yongji;Huang, Leiming;Hu, Liang;Xiong, Daoling;Zhong, Hui;He, Zhiguo
    • 《CHEMICAL ENGINEERING JOURNAL》
    • 2020年
    • 383卷
    • 期刊

    The reduction of Cr(VI) by iron-based materials was inhibited under neutral and alkaline conditions due to the production of precipitates. In this work, a novel composite with a wide pH range application in the remediation of Cr(VI) contamination, SiO2/nano-FeC2O4 composite (SNFC), was prepared from natural biotite-containing minerals. Transmission electron microscope (TEM) analysis indicated that nano-FeC2O4 with average particle size of 10.08 nm was uniformly coated on the surface of layered minerals. Batch experiments results showed that Cr(VI) was completely removed in the pH range of 2-10 within 60 min at an initial Cr(VI) concentration of 20 mg/L. The removal rate of Cr(VI) was decreased when the initial pH value increased from 2 to 6 and then kept at constant when the initial pH value increased from 6 to 10. Furthermore, continuous fixed bed column studies showed that simulated permeable reactive barriers (PRB) with SNFC was considerably effective for in situ removal of Cr(VI) from groundwater under alkaline conditions. Characterizations of X-ray diffraction (XRD) and scanning electron microscope (SEM) suggested that the reactive component in the composite for Cr(VI) removal was nano-FeC2O4 rather than biotite itself. The Cr(VI) removal mechanisms of SNFC involved reduction, precipitation and surface complexation. These results plus the preliminary cost analysis indicated that the composite was an efficient, economical, and easy for mass production material with application for remediation of Cr (VI) polluted groundwater in a wide pH range.

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  • 9.A novel composite of SiO2 decorated with nano ferrous oxalate (SDNF) for efficient and highly selective removal of Pb2+ from aqueous solutions

    • 关键词:
    • Pb2+ adsorption; Biotite; Ferrous oxalate; Removal capacities;Selectivity;GRAPHENE OXIDE NANOSHEETS; MALACHITE GREEN; METHYLENE-BLUE; PB(II);ADSORPTION; LEAD; WASTE; ADSORBENT; CARBON; PHOSPHATE
    • Zeng, Qiang;Huang, Yongji;Huang, Leiming;Li, Shuzhen;Hu, Liang;Xiong, Daoling;Zhong, Hui;He, Zhiguo
    • 《JOURNAL OF HAZARDOUS MATERIALS》
    • 2020年
    • 391卷
    • 期刊

    Developing a material with high adsorption capacity and selectivity to remove lead from Pb2+ polluted wastewater is of vital importance for environment protection and resources utilization. In this study, a novel composite, SiO2 decorated with nano ferrous oxalate (SDNF), was prepared from natural biotite containing ores to remove Pb2+ . Pseudo-first-order kinetic (R-2 = 0.99) and Langmuir models (R-2 = 0.99) fitted the data well, manifesting that Pb2+ adsorption process was monolayer adsorption. The maximum Pb2+ adsorption capacity was identified as 446.98 mg/g. SEM and TEM images showed that nano ferrous oxalate with average size of 11.51 nm was coated on the surface of ores, and their distributions were uniform. Results of XRD, XPS, FTIR and zeta potential indicated that ion exchange, surface complexation and electrostatic attraction interaction were involved in the remvoal of Pb2+, and the ion exchange between Fe2+ and Pb2+ played a major role. Moreover, both Cd2+ and Zn2+ removal efficiency are less than 2 % in Pb-Cd or Pb-Zn coexisted solution, indicating the composite possessed high selectivity for Pb2+ removal. All above results indicated that the composite was a material with high adsorption capacity and selectivity for Pb2+, which was suitable for remediation of Pb2+ pollution from Pb2+ containing wastewater.

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  • 10.High adsorption capacity and super selectivity for Pb(II) by a novel adsorbent: Nano humboldtine/almandine composite prepared from natural almandine

    • 关键词:
    • Pb(II) adsorption; Almandine; Humboldtine; Removal capacities;Thermodynamics;ZERO-VALENT IRON; ALPHA-FERROUS OXALATE; HEAVY-METAL IONS; EFFICIENTREMOVAL; AQUEOUS-SOLUTION; GRAPHENE OXIDE; WASTE-WATER; ONE-STEP;MESOPOROUS CARBON; LEAD REMOVAL
    • Zeng, Qiang;Huang, Yongji;Huang, Leiming;Hu, Liang;Sun, Wei;Zhong, Hui;He, Zhiguo
    • 《CHEMOSPHERE》
    • 2020年
    • 253卷
    • 期刊

    This study firstly reported a novel nano humboldtine/almandine composite (NHLA composite) prepared directly from almandine through one-pot method based on the interaction of almandine and oxalic acid. The formation of humboldtine/almandine binary phase from natural almandine was determined by X-ray diffraction. Analysis of scanning & transmission electron microscope showed that large amount of nano humboldtine with uniform size (average size of 15.59 nm) were loaded on the almandine sheets. Compared with raw minerals, Pb(II) removal capacity of synthesized composite was significantly increased, demonstrating that the main active ingredient for Pb(II) removal was humboldtine phase rather than almandine itself. Pb(II) adsorption capacity was increased with the increasing of initial pH value or temperature. Langmuir isotherm and Pseudo-second order kinetic equation were well fitted with experimental results and the maximum Pb(II) adsorption capacity from Langmuir isotherm was 574.71 mg/g at temperature of 25 degrees C. In addition, heavy metal removal experiments in coexisting systems of multiple heavy metal ions manifested that the composite had a high selectivity for Pb(II) adsorption. Ion exchange, surface complexation and electrostatic interaction have involved in the Pb(II) adsorption. The synthesized composite was considered as a low cost, high efficiency, super selectivity and easy to mass production material for Pb(II) adsorption from solution. (C) 2020 Elsevier Ltd. All rights reserved.

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