金属双层管冲/液压复合成形机理与规律的研究

项目来源

国家自然科学基金(NSFC)

项目主持人

刘建伟

项目受资助机构

桂林电子科技大学

项目编号

51765013

立项年度

2017

立项时间

未公开

项目级别

国家级

研究期限

未知 / 未知

受资助金额

38.00万元

学科

工程与材料科学-机械设计与制造-成形制造

学科代码

E-E05-E0508

基金类别

地区科学基金项目

关键词

本构关系 ; 冲/液压成形 ; 金属双层管 ; 管材液压胀形 ; 加载路径

参与者

杨连发;梁惠萍;黄嫦娥;佘雨来;李玉寒;王宇;孙昌迎

参与机构

桂林电子科技大学

项目标书摘要:冲/液压成形作为在液压胀形和冲压成形基础上发展起来的一种新型复合成形方法,兼具液压胀形和冲压成形的优点,在轻量化、一体化制造领域具有良好的发展前景和应用价值。本项目通过对金属双层管在冲/液压复合成形时的动态力学行为、塑性本构关系、载荷参数优化、微观组织结构的研究,揭示冲/液压加载方式下金属薄壁管的成形机理与变形规律。具体内容包括:研究基于冲/液压环境下管间动态力学行为,揭示双层管各状态下动态力学关系;基于动态应变场、和应变速率,构建金属薄壁管在冲击载荷作用下的塑性本构模型;探索以成形指标为目标的载荷参数优化方法,提出复杂加载条件下管材成形极限的新型判定依据;研究冲/液压载荷对管材微观组织结构演变的影响规律,揭示冲击液压成形能力与微观组织演变的关系。该项目将为金属薄壁管冲击液压成形技术奠定理论基础,为冲击液压成形技术的应用提供科学依据和技术支撑。

Application Abstract: Stamping and hydroforming technology,as a new compound metalworking process in which the combined use of a tube hydroforming and a stamping press forms the desired shape,has the advantages of them,so it possesses a good prospect of development and practical application in manufacturing of lightweight and integration.In this project,researches are conducted on the dynamic mechanical behavior,the plastic constitutive relationship,the optimizing load parameter and the microstructure evolution of bimetallic tube in stamping and hydroforming in order to reveal the forming mechanism and deformation rule of the tubes.The researches are focused on the following.Initially,the dynamic mechanical behavior is analyzed to reveal the mechanical relationship of bimetallic tube based on stamping and hydroforming.Secondly,the plastic constitutive relationship of the tubes is investigated based to the characteristics of dynamic strain field and strain rate.Thirdly,the optimization method of load parameters is explored in order to increase the formability of bimetallic tube,and a new method of forming limit is adopted under complex loading conditions.Finally,the influence of the impact load on the microstructure of the tubes is analyzed and the relationships of the formability and the microstructure evolution are established.The research results of the project will lay the theoretical foundation for bimetallic tube,and provide scientific basis and technical support for expanding its applied scope.

项目受资助省

广西壮族自治区

项目结题报告(全文)

冲/液压成形作为在液压胀形和冲压成形基础上发展起来的一种新型复合成形方法,兼具液压胀形和冲压成形的优点,在轻量化、一体化制造领域具有良好的发展前景和应用价值。本项目通过对金属双层管在冲/液压复合成形时的动态力学行为、塑性本构关系、载荷参数优化、微观组织结构的研究,揭示冲/液压加载方式下金属薄壁管的成形机理与变形规律。具体内容包括:研究基于冲/液压环境下管间动态力学行为,揭示双层管各状态下动态力学关系;基于动态应变场、和应变速率,构建金属薄壁管在冲击载荷作用下的塑性本构模型;探索以成形指标为目标的载荷参数优化方法,提出复杂加载条件下管材成形极限的新型判定依据;研究冲/液压载荷对管材微观组织结构演变的影响规律,揭示冲击液压成形能力与微观组织演变的关系。该项目将为金属薄壁管冲击液压成形技术奠定理论基础,为冲击液压成形技术的应用提供科学依据和技术支撑。

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  • 1.Forming Performance of Multi-way Tubes in Hydroforming

    • 关键词:
    • Metal forming;Feed loading;Forming performance;Forming techniques;Hydroforming technology;Internal pressures;Loading path;Optimization method;Rapid forming;Tube forming;Tube hydroforming
    • Meng, Zhenpeng;Liu, Jianwei;Wang, Binhao
    • 《2023 9th International Conference on Applied Materials and Manufacturing Technology, ICAMMT 2023》
    • 2023年
    • April 24, 2023 - April 26, 2023
    • Hybrid, Qingyuan, China
    • 会议

    The tube hydroforming technology is a rapid-forming technique in multi-way tube integrated and lightweight manufacturing. The forming performance of the multi-way tube under this technology was comprehensively analyzed and summarized in this paper. Firstly, the influencing factors, such as axial feed loading path and internal pressure, forming friction, and die transition fillet, in the process of multi-way tube forming were analyzed and summarized. Secondly, the optimization method of the multi-way tube forming performance in hydroforming was analyzed. Finally, the reduction of hydraulic expansion costs and the development of new hydroforming technologies were expounded. © Published under licence by IOP Publishing Ltd.

    ...
  • 2.Research on the creative design of express package recycling system basis on internet

    • 关键词:
    • Planning;Pollution;Sustainable development;Ecodesign;Electronic commerce;Application range;Creative design;Environment pollution;Information processing systems;Number of peoples;Package recycling;Recycling systems;Waste of resources
    • Liang, Hui-Ping;Li, Jiagui
    • 《International Conference on Sustainable Energy and Green Technology 2019, SEGT 2019》
    • 2020年
    • December 11, 2019 - December 14, 2019
    • Bangkok, Thailand
    • 会议

    As E-commerce and online shopping advance swiftly and vigorously, a growing number of people choose shopping on the Internet as their major way of shopping. As the online shopping is in vogue, the problem lying in the package of express has gradually drawn people’s attention. As the data reveals, the number of paper boxes that China’s e-commerce brought about is over 10 billion. The packages of express resulted in environment pollution and waste of resources, At present, China does not yet have an efficient and comprehensive express packaging recycling system, and the only sustainable recycling design has a small application range and the effect is not obvious. For the purpose of improving the recycling rate of packages and in response to the "sustainable development strategy", this paper, from the standpoint of consumer psychology, the real consumption situation and package recycling status quo, makes use of the Internet as the bridge to realize the design of virtual APP and recycling device, so as to form a complete recycling system of express package. This system mainly utilizes the gravity sensor, information processing system and storing and arranging device, and is backed by sophisticated techniques. The researches have shown that, the simplification of creative recycling system, the time-saving effort, high efficiency, as well as the conception of the smart classified recycling have changed the traditional way of recycling. These improvements have greatly reduced the pollution and waste that express packages caused and make the resources being used for the second time a reality.
    © 2020 Institute of Physics Publishing. All rights reserved.

    ...
  • 3.Research on Cutting Performance Optimization of Diamond Wire Saw

    • 关键词:
    • Diamonds;Saws;Wire;Rope;Cutting efficiency;Cutting performance;Cutting speed;Cutting technology;Diamond wire saws;Higher yield;Modular designs;Optimal speed
    • Feng, Jiahao;Liang, Huipin;Liu, Jianwei;Mao, Guanghua
    • 《2nd International Conference on Computer Information Science and Application Technology, CISAT 2019》
    • 2019年
    • August 30, 2019 - September 1, 2019
    • Guangzhou, China
    • 会议

    Due to the wire sawing machine cutting technology has the advantages of more efficient, safer, higher yield and less pollution than the traditional quarrying method, it has been widely used in the mining of mine stone. In order to better analyze and study this technology, combined with the research progress of domestic and foreign scholars, the wire sawing machine cutting technology has been comprehensively analyzed and summarized. Firstly, the current advanced modular design of the wire sawing machine is introduced. Secondly, the structural innovation of multi-rope wire sawing machine is introduced. The influences of cutting speed and feed rate on the wear of diamond bead rope and the cutting efficiency of wire sawing machine are analyzed. And on the basis of this, the motor is under PID controll to find the optimal speed value, and finally explain its future development.
    © 2019 Published under licence by IOP Publishing Ltd.

    ...
  • 4.Research on Cutting Performance Optimization of Diamond Wire Saw

    • 关键词:
    • Diamonds;Saws;Wire;Rope;Cutting efficiency;Cutting performance;Cutting speed;Cutting technology;Diamond wire saws;Higher yield;Modular designs;Optimal speed
    • Feng, Jiahao;Liang, Huipin;Liu, Jianwei;Mao, Guanghua
    • 《2nd International Conference on Computer Information Science and Application Technology, CISAT 2019》
    • 2019年
    • August 30, 2019 - September 1, 2019
    • Guangzhou, China
    • 会议

    Due to the wire sawing machine cutting technology has the advantages of more efficient, safer, higher yield and less pollution than the traditional quarrying method, it has been widely used in the mining of mine stone. In order to better analyze and study this technology, combined with the research progress of domestic and foreign scholars, the wire sawing machine cutting technology has been comprehensively analyzed and summarized. Firstly, the current advanced modular design of the wire sawing machine is introduced. Secondly, the structural innovation of multi-rope wire sawing machine is introduced. The influences of cutting speed and feed rate on the wear of diamond bead rope and the cutting efficiency of wire sawing machine are analyzed. And on the basis of this, the motor is under PID controll to find the optimal speed value, and finally explain its future development.
    © 2019 Published under licence by IOP Publishing Ltd.

    ...
  • 5.Research on liquid impact forming technology of double-layered tubes

    • 关键词:
    • Metal forming;Stamping;Tubes (components);Comprehensive performance;Double layered;Forming technology;Hydroforming technology;Liquid impacts;Manufacturing cost;Production cost;Tube forming
    • Sun, Changying;Liu, Jianwei;Yao, Xinqi;Huang, Beixing;Li, Yuhan
    • 《2017 3rd International Conference on Energy Equipment Science and Engineering, ICEESE 2017》
    • 2018年
    • December 28, 2017 - December 31, 2017
    • Beijing, China
    • 会议

    A double-layered tube is widely used and developed in various fields because of its perfect comprehensive performance and design. With the advent of the era of a double-layered tube, the requirements for double layered tube forming quality, manufacturing cost and forming efficiency are getting higher, so forming methods of a double-layered tube are emerged in an endless stream, the forming methods of a double-layered tube have a great potential in the future. The liquid impact forming technology is a combination of stamping technology and hydroforming technology. Forming a double-layered tube has huge advantages in production cost, quality and efficiency.
    © Published under licence by IOP Publishing Ltd.

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