CO2应用于炼钢的基础理论研究

项目来源

国家自然科学基金(NSFC)

项目主持人

朱荣

项目受资助机构

北京科技大学

项目编号

51334001

立项年度

2013

立项时间

未公开

项目级别

国家级

研究期限

未知 / 未知

受资助金额

300.00万元

学科

工程与材料科学-矿业与冶金工程-钢铁冶金

学科代码

E-E04-E0411

基金类别

重点项目

关键词

炼钢 ; 选择性氧化 ; 资源利用 ; 界面反应 ; CO2 ; CO2 ; Steelmaking ; Selective oxidation ; Interface reaction ; Resource utilization

参与者

李宏;胡晓军;王雨;王海娟;仇永全;高金涛;吕明;李晨晓;严红艳

参与机构

重庆大学

项目标书摘要:CO2是弱氧化性气体,在炼钢温度下与碳、硅、锰等元素可发生氧化反应,并伴随吸热或微放热效应。将CO2应用于炼钢过程可实现温度及气氛控制,达到降低烟尘、净化钢液、减少有价金属损失、节能降耗等目的。课题组在前期研究的基础上,拟通过理论计算、热态实验和数值模拟,借助气相质谱—同位素气体交换、高温X射线在线成像等实验手段,探究CO2参与炼钢反应热力学及界面反应动力学;揭示CO2气泡上浮的物理化学变化及熔体流动规律;研究CO2-O2混合喷吹气体的射流强度及对反应速率的影响规律;掌握CO2应用于炼钢反应的渣—金体系温度及成分的变化;探明CO2分压及流量对热量平衡、物料平衡、有价元素挥发等的影响;实现提高脱磷效率,增加金属资源回收率和改善钢液质量等目的;建立CO2应用于炼钢单元操作的理论模型,为CO2应用于炼钢过程提供基础数据和理论支撑。课题的完成将丰富炼钢工艺理论,实现CO2在炼钢过程的资源化利用。

Application Abstract: CO2 is a weaker oxidizing agent compared to O2.It is possible for carbon dioxide oxidizing carbon,iron,silicon and manganese in molten bath under steelmaking temperatures and the oxidation reactions are endothermic or slightly exothermic reactions respectively.Therefore,it is possible to control the temperature and atmosphere by adopting CO2 in steelmaking processes,hence realize the aims of reducing the dust generation,purifying the liquid steel,minimizing the loss of valuable metals,saving the energy and reducing the total consumption et al..Based on former research,theoretical calculation,experiments and numerical simulation will be used in current study,together with the examination methods including high temperature x-ray imaging and gases mass spectra--isotope gas exchange,to carry out the following studies.Thermodynamics and kinetic mechanism of the interface reaction for CO2 applying in steelmaking reactions will be investigated;the physical and chemical changes during CO2 bubbles ascent in liquid steel and the laws of melt flow will be revealed;the intensity of jet flow of CO2-O2 mixture and its effect on reaction rate will be studied;the composition and temperature variation of slag-metal system will be measured with introduction of CO2 in steelmaking process;the influence of partial pressure and flow rate of carbon dioxide on energy balance,material balance and valuable elements volatilization will be verified.Meanwhile,the results of improving the efficiency of dephosphorization,increasing the retention of metals like Fe,Cr,Ni,V and bettering the quality of liquid steel can also be realized.A theoretical model will be developed to offer basic data and theoretical foundation for applying CO2 in steelmaking processes.The completion of this project will enrich steelmaking process theory,at the same time,realize the utilization of carbon dioxide as resource in steelmaking processes.

项目受资助省

北京市

项目结题报告(全文)

温室气体CO2的大量排放持续受到全世界的高度关注,本项目创造性将CO2应用于炼钢领域,深入研究了CO2应用于炼钢的基础理论。炼钢是钢铁工业非常关键的工序,完成脱碳、脱磷、升温、去夹杂等冶金任务。通过多种手段系统研究熔池内多相流反应机理,探究CO2应用于炼钢的高温特性及对冶炼规律的影响,为实现CO2在炼钢过程的应用提供理论支持,为冶金行业的节能减排和资源高值化利用提供新的途径。本项目对炼钢过程CO2的氧化反应理论、CO2用于炼钢的界面动力学、CO2-O2混合喷吹炼钢的反应工程学、CO2用于炼钢单元操作的理论模型进行了系统研究。探明了元素选择性氧化控制方法、脱碳规律及脱磷限度,揭示了CO2气泡上浮过程的物理化学变化及熔体的流动规律;通过控制CO2的混入比例,减少炼钢过程烟尘排放,提高铬、镍、钒、铁等元素收得率,并建立了CO2用于炼钢单元操作的理论模型;将多种在线测试手段直接应用于CO2炼钢的冶金反应动力学机理研究,是实验方法上的创新。

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  • 1.Effect of CO-2 on Vanadium Extraction and Thermal Effect in Top-Bottom Combined Blowing Converter

    • 关键词:
    • Vanadium;Carbon;Extraction;Carbon dioxide;Bottom blowing;Carbon conservations;Combined blowing converter;Injection ratio;Injection temperature;Laboratory conditions;Molten pool;Vanadium extractions
    • Lu, Qi;Wang, Yu;Li, Pan
    • 《11th International Symposium on High-Temperature Metallurgical Processing, held in conjunction with the 149th Annual Meeting and Exhibition, TMS 2020》
    • 2020年
    • February 23, 2020 - February 27, 2020
    • San Diego, CA, United states
    • 会议

    In order to better study the application of CO2 in the vanadium extraction process of a combined blowing converter, the simulation experiment of combined injection was carried out under laboratory conditions by changing the injection ratio of CO2 and O2 at the initial injection temperature of 1:10, 2:10 and 3:10 (the flow rate of O2 is 600 ml/min and the flow rate of CO2 varies proportionally according to the flow rate of O2). The oxidation of carbon and vanadium in the molten pool and the thermal effect of molten pool under different bottom blowing flow rates were studied. The experimental result shows that with the increase of bottom blowing strength, vanadium-extraction and carbon conservation can be improved. If the flow rate of CO2 increases by 10%, the temperature of molten pool decreases by about 5–7 °C and the heat from molten pool decreases by about 1.3857–2.0214 kJ. © 2020, The Minerals, Metals & Materials Society.

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  • 2.Limestone dissolution in FeO-CaO-SiO-2-MgO-MnO slag at 1573K

    • 关键词:
    • Limestone;Manganese oxide;Magnesia;Slags;Steelmaking;Iron oxides;Lime;Silica;Converter;Dissolution rates;Gas flux;High melting point;Limestone dissolution;Molten pool;SEM analysis;Thermal simulation experiments
    • Mao, Wenwen;Lu, Hua;Li, Chenxiao;Li, Hong
    • 《5th International Conference on Metallurgy Technology and Materials, ICMTM 2017》
    • 2017年
    • April 15, 2017 - April 16, 2017
    • Xiamen, China
    • 会议

    Through thermal simulation experiment and SEM analysis, limestone dissolution in a steelmaking slag was studied. The results showed that the dissolution rate of limestone is 5.4 times greater than lime under the same conditions in slag, the dissolution rate of limestone in slag increases rapidly with the increase of stirring gas flux. The rapid dissolution of limestone in the slag can be explained on two sides. Limestone decomposition and dissolution happens simultaneously, the newly generated lime participates in slagging in its highest activity. On the other hand, CO2 from limestone decomposition not only strengthen the mixing strength of the molten pool, but also helps to remove the high melting point 2CaO·SiO2 product. © 2017 Trans Tech Publications, Switzerland.

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  • 3.Resource Application and Development of Carbon Dioxide in the Ferrous Metallurgy Process

    • 《“第十届中国钢铁年会”暨“第六届宝钢学术年会”》
    • 2015-10-21
    • 中国上海
    • 会议

    A review of resource application and development of carbon dioxide in the ferrous metallurgy process is presented. Study on resource utilization of CO 2 in the steelmaking process is significant to the reduction of CO 2 emissions and coping with global warming. Based on the resource application of carbon dioxide in the whole process of ferrous metallurgy, the paper introduces the development and application of carbon dioxide in the sintering, BF, Converter, secondary refining, Continuous Casting and smelting process of stainless steel in recent years. According to the domestic and foreign research and application status, the paper analyzes the feasibility and metallurgical effects of the application of carbon dioxide in the ferrous metallurgy process. The paper mainly introduces some new techniques: flue gas circulating sintering, blowing CO 2 through Blast Furnace tuyere and CO 2 as a pulverized coal carrier gas, top and bottom blowing CO 2 in the converter, Ladle Furnace and Electric arc Furnace bottom blowing CO 2 , CO 2 as Continuous Casting shielding gas, CO 2 for stainless steel smelting, and CO 2 circulation combustion. CO 2 has a very broad application prospect in iron and steel metallurgy process, and the quantity of CO 2 utilization is expected to 100k/ton steel. It will effectively facilitate the progress of metallurgical technology, strongly promote energy conservation of metallurgical industry, and contribute to sustainable development.

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  • 4.Evaluation on heat and materials balance of CO-2 involved in converter process for M-LCFeCr production

    • 关键词:
    • Carbon;Cost effectiveness;Oxygen;Argon;Energy efficiency;Ferroalloys;Bath temperatures;Converter linings;Converter process;Endothermic reactions;Oxidation reactions;Production practice;Production process;Temperature variation
    • Yu, H.C.;Wang, H.J.;Chu, S.J.;Xu, Z.B.
    • 《14th International Ferroalloys Congress: Energy Efficiency and Environmental Friendliness are the Future of the Global Ferroalloy Industry, INFACON 2015》
    • 2015年
    • May 31, 2015 - June 4, 2015
    • Kiev, Ukraine
    • 会议

    During the production of Medium-Low Carbon Ferrochromium (M-LCFeCr) or Medium-Low Carbon Ferromanganese (M-LCFeMn) in converter process with introduction of oxygen, the oxidation reactions of main and tramp elements by oxygen are all exothermic reactions, hence lead to energy surplus in the production process. Essentially there are three practical strategies to deal with energy surplus: Dilute the surplus energy by adding coolants. Remove the surplus energy by blowing inert gases (like argon). Neutralize the surplus energy by injecting part CO2. The first method is used frequently nowadays, but the additional coolants including silicochromium and M-LCFeCr are costly and cause the temperature variation in a wide margin. The second way is not cost effective to remove small amount of heat by introducing the expensive argon. The last method could be moderate and worth to study. CO2 introduction is aimed to realize controlling the bath temperature flexibly because C+CO2=2CO is an endothermic reaction, enhancing the yield of Cr (Mn) because of its weaker oxidation ability, prolonging the life time of the converter lining because of less thermal shock. However, those advantages need to be proved by theoretical and experimental work. The heat and material balance calculation can provide a theoretical basis for the production practice with introduction of CO2 in converter process. The authors pay attention to this aspect with the aim to optimize the amount of CO2 and the materials requirements. The optimal ratio of CO2 and O2 for producing M-LCFeCr and M-LCFeMn with different carbon content has been determined. © Proceeding of the 14th International Ferroalloys Congress: Energy Efficiency and Environmental Friendliness are the Future of the Global Ferroalloy Industry, INFACON 2015. All rights reserved.

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