面向重载机车轮轨粘着利用的异常检测及高性能容错控制

项目来源

国家自然科学基金(NSFC)

项目主持人

张昌凡

项目受资助机构

湖南工业大学

项目编号

61773159

立项年度

2017

立项时间

未公开

项目级别

国家级

研究期限

未知 / 未知

受资助金额

66.00万元

学科

信息科学-自动化-控制理论与技术

学科代码

F-F03-F0301

基金类别

面上项目

关键词

粘着利用 ; 容错控制 ; 异常检测 ; 故障诊断 ; 重载机车 ; Heavy-haul locomotive ; Adhesion utilization ; Fault diagnosis ; Anomaly detection ; Fault-tolerant control

参与者

何静;赵凯辉;许峻峰;李祥飞;刘建华;徐承杰;黄刚;谭海湖;林真珍

参与机构

中车株洲电力机车研究所有限公司

项目标书摘要:重载机车是国家战略确定的重点发展产品之一,通过提高机车粘着利用率获得更大牵引力是目前亟待突破的瓶颈。然而,复杂随机变化的机车运行环境常引起轮轨间的粘着特性发生多变且难以感知,使得现有的粘着控制器往往只能依据经验补偿因空转或滑行等异常造成的牵引力跌落,机车整体牵引性能难以得到较大程度发挥。因此,本项目围绕粘着系统的关键参数感知、微小故障敏感特征提取、多牵引力协同控制等提高粘着利用的关键科学问题,研究跨时空轮轨粘着系统多工况建模方法,以实现粘着特性变化规律的实时动态反映;研究轮轨粘着系统微小故障诊断和故障预测方法,以实现空转或滑行故障的主动预防和事前补偿;研究协同一致性粘着容错控制策略,以实现恶劣粘着利用工况下的机车高可靠运行。最终形成有效和可供工程应用的重载机车粘着异常检测和高性能容错控制理论与方法,为提升重载机车的牵引性能提供重要理论依据和关键技术支撑。

Application Abstract: Heavy haul locomotive is one of the key development products determined in national strategy.It is a bottleneck urgent to be broken through at present to obtain larger traction by improving the adhesion utilization rate of the locomotive.However,complex and changing locomotive operating environment often causes frequent changes in wheel/rail adhesion characteristic and it is difficult to perceive such changes.As a consequence,the traction falling caused by idling/sliding or other abnormalities can only be made compensated relying on the experiences in the adhesion controller,which make it difficult to give more overall traction performance of the locomotive.Therefore,the adhesive system’s key parameters perception,the sensitive characteristics extraction of incipient fault and multi-traction cooperative control are focused as the critical technical subjects for improving adhesion utilization in this project.The multi-conditions modeling of wheel/rail adhesive system across time and space is conducted to realize real-time dynamic reflection of adhesion characteristics change rule,the incipient fault diagnosis and fault prediction methods of wheel/rail adhesive system are studied to realize active prevention and prior compensation of idling or sliding fault,and the adhesion coordinated consistency fault-tolerant control strategy is also researched to realize high operation reliability of the locomotive under poor adhesion utilization condition.Thus,the effective and applicable locomotive adhesion abnormalities detection and high-performance fault-tolerant control theory and method are finally developed,which provides an important theoretical basis and key technical support for the improvement of heavy haul locomotive traction performance.

项目受资助省

广东省

项目结题报告(全文)

本项目面向《中国制造2025》提出的构建重载机车研发平台和研制重载机车的重大需求,结合轨道交通故障诊断和容错控制中存在的重大共性工程技术问题,以机车的高性能粘着利用和确保安全运行为目标,依据重载机车运行过程中遇到的环境复杂、轮轨条件多变、粘着特性非线性、牵引/制动力生成过程复杂等工程技术难题,从中提炼科学问题,开展重载机车轮轨粘着利用的异常检测与高性能容错控制方法研究。项目在突破数据信息不完备条件的关键参数感知、机车粘着微小故障敏感特征提取、输出饱和受限的多牵引力协同控制等关键科学问题的基础上,首先研究复杂环境下轮轨粘着系统模型建立方法,探索基于历史运行数据的关键特征提取策略,为模型构建提供完备数据信息;建立不同轨面状态下的关键参数主动感知方法,为获取最大粘着系数和实时粘着系数提供保障。然后,针对机车运行过程中出现的故障、尤其是微小故障和故障隐患等粘着异常情况,研究全天候粘着异常整体感知方法;针对粘着异常引起的车轮打滑、空转等故障和微小故障,研究融合数据和机理的故障分类与定位方法。最后,结合重载机车对各电机牵引总量保持不变的需求,开展协同一致性粘着容错控制方法研究。研究基于最优粘着利用的轮对容错控制和异常主动保护方法,建立利用机车各轮对动力冗余进行牵引力再分配的容错控制方法,以避免发生轮对故障、减少牵引力损失、提升粘着利用性能提供关键支撑。项目研究成果不仅为重载机车高性能粘着利用提供重要的理论支撑和方法指导,同时也是突破国外粘着控制技术壁垒,实现自主知识产权道路上的有益探索。项目研究期间,项目组成员出版了2部专著;发表代表性论文21篇,其中被SCI收录15篇;申请/授权专利10项;新获批国家自然科学基金2项,国家重点研发计划课题2项;获国家技术发明二等奖2项,湖南省技术发明一等奖1项,湖南省科学技术二等奖2项;培养研究生18人,形成了一支具有一定水平的科研队伍和相对稳定的研究方向。

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  • 1.Active-Flux-Based Sensorless Control for Permanent Magnet Synchronous Motor by Variable-Gain Sliding-Mode Observer

    • 关键词:
    • Sliding mode control;Permanent magnets;Sensorless control;Synchronous motors;Fractional order;Interior permanent magnet synchronous motor;Permanent Magnet Synchronous Motor;Sensorless control method;Sliding mode observers;Sliding modes;Stability analysis;Variable gain
    • Zhao, Kaihui;Zhou, Ruirui;She, Jinhua;Li, Peng
    • 《16th IEEE International Conference on Control and Automation, ICCA 2020》
    • 2020年
    • October 9, 2020 - October 11, 2020
    • Virtual, Sapporo, Hokkaido, Japan
    • 会议

    This paper presents a variable-gain sliding-mode observer (VGSMO) based on active flux to achieve sensorless control for interior permanent magnet synchronous motor (IPMSM). A model of PMSM with the active flux concept is first described. Then, a sensorless control method is presented based on VGSMO and Fractional-Order Phase-Locked Loop (FO-PLL). The VGSMO is designed to estimate the active flux, and the FO-PLL is designed to estimate the rotor speed and position precisely. In particular, the variable of gain matrixes of VGSMO eliminates the chattering of sliding-mode successfully. The stability analysis of VGSMO is also given in detail. Finally, the results of the simulations are given to demonstrate the accuracy, validity of the proposed method. © 2020 IEEE.

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  • 2.A model predictive current control based on sliding mode speed controller for PMSM

    • 关键词:
    • Controllers;Electric current control;Model predictive control;Sliding mode control;Speed;Synchronous motors;Speed regulators;Permanent magnets;Electric machine control;Exponential functions ;Cost functions;Predictive control systems;Current harmonics;Discrete modeling;Exponential reaching law;Permanent magnet synchronous motor drives;PI speed controller;Sliding mode controller;Static performance;Steady-state currents
    • Zhao, Kaihui;Zhou, Ruirui;She, Jinhua;Zhang, Changfan;He, Jing;Li, Xiangfei
    • 《13th International Conference on Human System Interaction, HSI 2020》
    • 2020年
    • June 6, 2020 - June 8, 2020
    • Tokyo, Japan
    • 会议

    To solve the problems such as poor anti-interference performance and more steady-state current harmonic components of a permanent magnet synchronous motor(PMSM) drive system based on traditional PI control, this paper presents a model predictive control method based on sliding-mode-controller (SMC-MPC). Firstly, a sliding mode speed controller based on exponential reaching law is designed to replace the traditional PI speed controller, and to reduce the influence of the load disturbance on system performance. Secondly, the model predictive current control is adopted based on the discrete model of PMSM to reduce current harmonics and improve the torque control accuracy. Then the cost function is designed by controlling the d- and q-axis current, and the optimal output voltage vector is obtained to drive the motor. Finally, compared with the traditional PI method, the simulation results show that the proposed method not only improves the robustness of the system to load disturbance effectively, but also decreases the ripples of current and torque. The presented method has good dynamic and static performance for PMSM drive system. © 2020 IEEE.

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  • 3.Closed-loop Torque Control for Permanent Magnet Synchronous Motor by Super-Twisting Algorithm Based Sliding-Mode Observer Considering Demagnetization

    • 关键词:
    • Demagnetization;Flux linkage;Closed loop control systems;Synchronous motors;Sliding mode control;Torque;Closed loops;Closed-loop control;Permanent Magnet Synchronous Motor;Pm fluxes;Sliding mode observers;Sliding modes;Stability analysis;Super twisting algorithm
    • Zhao, Kaihui;Leng, Aojie;She, Jinhua;Zhang, Changfan;He, Jing;Li, Tao
    • 《29th IEEE International Symposium on Industrial Electronics, ISIE 2020》
    • 2020年
    • June 17, 2020 - June 19, 2020
    • Delft, Netherlands
    • 会议

    This paper presents a precise torque closed-loop control method by super-twisting algorithm based sliding mode observer (STA-SMO). A unified mathematical model of permanent magnet synchronous motor (PMSM) is first described. Then, a STA-SMO is designed to observe the PM flux linkage and to estimate the torque precisely. In particular, the STASMO eliminates the chattering of sliding mode successfully. Stability analysis of STA-SMO is also given in detail. Finally, the simulations results demonstrate the accuracy, validity of the proposed method. © 2020 IEEE.

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  • 4.A model predictive current control based on sliding mode speed controller for PMSM

    • 关键词:
    • Controllers;Electric current control;Model predictive control;Sliding mode control;Speed;Synchronous motors;Speed regulators;Permanent magnets;Electric machine control;Exponential functions ;Cost functions;Predictive control systems;Current harmonics;Discrete modeling;Exponential reaching law;Permanent magnet synchronous motor drives;PI speed controller;Sliding mode controller;Static performance;Steady-state currents
    • Zhao, Kaihui;Zhou, Ruirui;She, Jinhua;Zhang, Changfan;He, Jing;Li, Xiangfei
    • 《13th International Conference on Human System Interaction, HSI 2020》
    • 2020年
    • June 6, 2020 - June 8, 2020
    • Tokyo, Japan
    • 会议

    To solve the problems such as poor anti-interference performance and more steady-state current harmonic components of a permanent magnet synchronous motor(PMSM) drive system based on traditional PI control, this paper presents a model predictive control method based on sliding-mode-controller (SMC-MPC). Firstly, a sliding mode speed controller based on exponential reaching law is designed to replace the traditional PI speed controller, and to reduce the influence of the load disturbance on system performance. Secondly, the model predictive current control is adopted based on the discrete model of PMSM to reduce current harmonics and improve the torque control accuracy. Then the cost function is designed by controlling the d- and q-axis current, and the optimal output voltage vector is obtained to drive the motor. Finally, compared with the traditional PI method, the simulation results show that the proposed method not only improves the robustness of the system to load disturbance effectively, but also decreases the ripples of current and torque. The presented method has good dynamic and static performance for PMSM drive system.
    © 2020 IEEE.

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  • 5.FASTER R-CNN-BASED DETECTION OF WHEEL TREAD DEFECTS IN HIGH-SPEED TRAINS

    • 关键词:
    • Image enhancement;Railroad cars;Railroad transportation;Railroads;Condition;Defect detection;Defect detection method;Defect identification;Detection accuracy;Fast r-cnn;High speed rail;High speed trains;Sample imbalance;Wheel tread
    • He, Jing;Wang, Linzhong;Zhang, Changfan
    • 《8th International Symposium on Test Automation and Instrumentation, ISTAI 2020》
    • 2020年
    • November 28, 2020 - November 29, 2020
    • Virtual, Online
    • 会议

    High-speed rails are important tools for traveling across the country. Because wheel treads, which are the running parts of high-speed trains, are vulnerable to damage, their condition is vital to the safety of high-speed trains. Stains similar to defects can be found on the surfaces of wheels and rails, and images containing stains are easier to obtain than images containing defects. Therefore, a wheel tread defect detection method based on Faster R-CNN is proposed in this paper to detect defects and stains simultaneously in the case of imbalanced samples, thus reducing the difficulty of defect identification. Experimental results show that, when the ratio of total defects to stains on the image is 5:1 and 2.7:1, the detection accuracy of wheel tread defects can be respectively improved by 23.62% and 19.73% when the proposed algorithm is adopted. © 2020 The Institution of Engineering and Technology.

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  • 6.REVIEW OF RESEARCH ON KEY TECHNOLOGIES FOR HIGH-SPEED TRAIN WHEEL-RAIL CONDITION MONITORING

    • 关键词:
    • Adhesion;Damage detection;Deep learning;Deformation;Friction;Railroad cars;Railroad transportation;Railroads;Vehicle wheels;Adhesion behaviors;Condition;Damage diagnosis;High speed trains;Information perception;Key technologies;Micro damage;Rail dynamics;Wheel-rail;Wheel-rail condition monitoring
    • Zhang, Changfan;Zhang, Qian;He, Jing;Liu, Jianhua
    • 《8th International Symposium on Test Automation and Instrumentation, ISTAI 2020》
    • 2020年
    • November 28, 2020 - November 29, 2020
    • Virtual, Online
    • 会议

    In the context of the increasing speed of high-speed trains, the safe and comfortable operation depends on the wheel-rail condition monitoring. First, this paper introduces the analysis of wheel-rail adhesion behavior from the aspects of rolling contact model and adhesion and wear. Second, this paper summarizes the research results related to the perception of wheel- rail condition information in recent years from the perspectives of wheel-rail force measurement and wheel-rail damage detection. Third, it focuses on the current situation of wheel-rail dynamic damage diagnosis and discusses the microdamage diagnosis around deep learning. Finally, the development trend of wheel-rail condition monitoring is stated from the perspectives of multicoupling wheel-rail dynamic contact system modeling, highly precise wheel-rail condition information perception, and wheel-rail dynamic microdamage diagnosis based on small sample. © 2020 The Institution of Engineering and Technology.

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  • 7.Integrated cooperative braking algorithm of non-linear electric multiple units with external disturbance

    • 关键词:
    • Railroad cars;Railroad transportation;Railroads;Braking;Braking strategies;Compound interference;Consensus algorithms;Electric multiple unit;External disturbances;High speed train (HST);Sliding mode variable structure;Tracking controller
    • He, Jing;Yang, Buchong;Zhang, Changfan;Mao, Songan;Shi, Laicheng
    • 《7th International Symposium on Test Automation and Instrumentation, ISTAI 2018》
    • 2019年
    • July 23, 2018
    • Dalian, China
    • 会议

    This study investigates the coordinated braking strategy integrated with sliding mode control for multiple high-speed trains, to solve the problem of non-linear couplers between trains and uncertainty during the braking process. First, a multiagent model with power between trains and uncertainty is established. Secondly, a sliding mode consistency tracking controller is designed. The consensus algorithm assures the consistency convergence of speed of each carriage. Sliding mode variable structure term is used to deal with the compound interference item consisting of non-linearity and uncertainty. Finally, it is demonstrated by a simulation experiment that, the algorithm can well deal with compound disturbance term so that high accuracy is obtained during the parking process.
    © 2019 Institution of Engineering and Technology. All rights reserved.

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  • 8.Research on Multi-axis Servo Synergic Control System Based on Sliding Mode Variable Structure

    • 关键词:
    • MATLAB;Permanent magnets;Controllers;Control theory;Equations of state;Degrees of freedom (mechanics);Sliding mode control;Lyapunov stability theory;Permanent magnet synchronous;Practical engineering applications;Sliding mode controller;Sliding mode variable structure;Synchronous control systems;Theoretical research;Three degree of freedoms
    • He, Jing;Ding, Jin;Zhang, Changfan;Mao, Songan;Liu, Jianhua;Hu, Jiaxi;Ma, Zhenyu
    • 《45th Annual Conference of the IEEE Industrial Electronics Society, IECON 2019》
    • 2019年
    • October 14, 2019 - October 17, 2019
    • Lisbon, Portugal
    • 会议

    This paper investigates a synchronous control method with variable proportion for multi-axis servo system based on sliding mode variable structure to solve the inherent shortcomings of parallel synchronous uncoupled control for multi-servo motors. The method is an improvement of the ring-coupled control strategy and is thus applicable to multi-axis proportional synchronous control. No-salient pole permanent magnet synchronous servo motors are taken as the controlled objects. A sliding mode controller is designed according to the state equation of the mathematical model. The rationality of the designed controller is proven by Lyapunov stability theory, and the method is compared with a parallel synchronous control strategy, which is widely used in the object of this research. Finally, the feasibility and superiority of the method in a multi-axis synchronous control system with variable proportion is confirmed by MATLAB simulation and experimental verification. The method is applied to a three-degree-of-freedom servo system, and makes the theoretical research have the corresponding practical engineering application value.
    © 2019 IEEE.

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  • 9.Anti-slip control based on optimal slip ratio for heavy-haul locomotives

    • 关键词:
    • Locomotives;Three term control systems;Proportional control systems;Traction control;Engines;Wheels;Sliding mode control;Adhesion coefficient;Anti-slip control;Extremum seeking algorithm;Integral sliding mode;Integral sliding mode variable structure control;Locomotive traction;Protection methods;Sliding mode observers
    • He, Jing;Zuo, Xintian;Zhang, Changfan;Mao, Songan;He, Yunguo
    • 《7th International Symposium on Test Automation and Instrumentation, ISTAI 2018》
    • 2019年
    • July 23, 2018
    • Dalian, China
    • 会议

    To solve the problem of wheelset slip and effectively exert locomotive traction, a protection method of anti-slip control with integral sliding mode based on optimal slip ratio is proposed. First, a dynamic model of heavy-haul locomotives is established and a sliding mode observer is designed to observe the real-time adhesion coefficients of heavy-haul locomotives. An extremum seeking algorithm with sliding mode is used to monitor and search the optimal region of slip ratio. Then, a PID compound control is combined to weaken oscillations in the sliding mode extremum seeking. Finally, an integral sliding mode controller with new reaching law is designed to ensure the slip ratio of locomotives running on different rail surfaces are at optimal values, which maximise the utilisation of adhesion between wheels and rails. Simulation results also verify the feasibility and effectiveness of the integral sliding mode variable structure control method based on optimal slip ratio in the anti-slip traction system of vehicles.
    © 2019 Institution of Engineering and Technology. All rights reserved.

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