适应复杂工况的重大工程装备多学科协同设计理论与方法

项目来源

国家自然科学基金(NSFC)

项目主持人

孙伟

项目受资助机构

大连理工大学

项目编号

U1608256

立项年度

2016

立项时间

未公开

研究期限

未知 / 未知

项目级别

国家级

受资助金额

252.00万元

学科

工程与材料科学-机械设计与制造-机械设计学

学科代码

E-E05-E0506

基金类别

联合基金项目-重点支持项目-NSFC-辽宁联合基金

关键词

自适应解耦 ; 不确定性优化 ; 多学科耦合模型 ; 多学科协同设计 ; 重大工程装备 ; major construction equipment ; multidisciplinary collaborative design ; multidisciplinary model ; Self-adaptive decoupling ; optimization under uncertainty

参与者

屈福政;宋学官;段桂芳;孙清超;霍军周;张晓鹏;张立勇;王林涛

参与机构

浙江大学

项目标书摘要:辽宁省乃至我国的重大工程装备(如掘采装备)与欧美发达国家同类产品相比,整机工况适应性、动力稳定性和掘采效率等综合性能存在较大差距,主要因为复杂工况下的载荷难以准确预测,兼顾精度和效率的多学科耦合模型难以构建,考虑多源不确定性的多学科优化难以求解,进而导致面向性能的重大工程装备多学科协同设计难以实现。针对这些难点问题,本项目通过挖掘蕴含在运行大数据中的载荷动态特性,建立载荷反演模型,实现载荷准确预测;探索机、电、液、控多学科交叉变量的信息传递规律,建立整机的变保真度多学科耦合模型;构造变量—变量、变量—性能和性能—性能全关联矩阵,实现模型的自适应解耦;研究载荷和装配参数不确定性演变与传播规律,提出双层嵌套优化问题的高效求解算法,形成多学科鲁棒优化设计方法。最终建立一种适应复杂工况的重大工程装备多学科协同设计理论和方法,并基于典型重大工程装备(如全断面硬岩掘进机)进行工程应用。

Application Abstract: The overall performance of major construction equipments(e.g.tunneling and mining machines)in Liaoning and China lags far behind of the analogous products in developed countries in the adaptability to complex conditions,the dynamic stability and the mining efficiency.This is mainly due to the fact that accurate prediction of load under complex working conditions,multidisciplinary modelling for complex systems and solving the multidisciplinary optimization problem under multiple uncertainties are extremely difficult,which results in impossible or inefficient collaborative design optimization for major construction equipments from system level.To overcome these issues,this project attempts to 1)predict load and its uncertain based on big data mining as well as an inverse model;2)investigate the data exchange between different disciplines(Mechanical,electrical,hydraulic and control)and establish a variable-fidelity multidisciplinary model,3)construct full correlation matrix of variable-variable,variable-performance and performance-performance,and realize self-adaptive model decoupling,4)analyze the uncertainties of load and assembly parameters and propose a multidisciplinary robust design optimization algorithm.This aim of this project is to put forward a novel multidisciplinary collaborative design method for the design of major construction equipments under complex conditions,and will be applied to the design of a typical major construction equipment(TBM).

项目受资助省

辽宁省

项目结题报告(全文)

我国重大工程装备(如盾构机)与欧美发达国家同类产品相比,整机工况适应性、动力稳定性和效率等综合性能存在较大差距,主要因为复杂工况下的载荷难以准确预测,兼顾精度和效率的多学科耦合模型难以构建,考虑多源不确定性的多学科优化难以求解,进而导致面向性能的重大工程装备多学科协同设计难以实现。针对这些难点问题,本项目开展了复杂工况的重大工程装备多学科协同设计基础理论和关键技术等方面的研究。首先,针对重大装备设计的载荷准确给定难题,研究了实测多源异构大数据的特征聚类和时序分割方法方法,建立了数据聚类辅助的实测数据回归模型,实现了多源异构大数据驱动的盾构机载荷预测。其次,针对重大装备多学科耦合导致的建模难问题,研究了盾构机刀盘驱动系统多学科分层建模方法和面向复杂系统的组合代理模型技术,建立了融合不同保真度数据的变保真度代理模型,结合单一\\变保真度代理模型的定量评价方法,实现了基于变保真度的耦合建模。然后,针对重大工程装备系统变量多、耦合强的特点,研究了基于多学科耦合关联图谱的环境类别识别方法和基于多学科关联路径的耦合度度量与隐关联方法,分析了多学科变量和性能间的关联强度计算与可迁移性,提出了多学科变量关联分析与自适应解耦方法。最后,针对重大工程装备含有多源不确定性的问题,研究了重大装备装配连接的不确定性演变特性和规律,提出了基于序列加点的高效近似模型构建方法,结合多类不确定性的结构拓扑优化、界面强度和拉压非对称强度准则的多材料结构拓扑优化,实现了考虑多源不确定性的优化和高效求解。同时,开发了相应的算法和多学科优化设计软件系统平台(DADOS),并在盾构机、大型矿用挖掘机、堆取料机等典型重大工程装备中得到了成功应用。研究成果发表学术论文68篇(其中SCI收录论文49篇),申请发明专利17项(其中10项已授权),荣获7项省部级科技进步一等奖等,对复杂工况的重大工程装备多学科协同设计领域的发展起到了积极推动作用。

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  • 1.考虑界面不确定性的结构振动拓扑优化

    • 关键词:
    • 鲁棒优化;动力学优化;相场方法;概率分布;不确定性传播
    • 张晓鹏;亢战
    • 《2018年全国固体力学学术会议》
    • 中国黑龙江哈尔滨
    • 会议

    结构的边界与材料分布不确定性在结构动力学优化中不可忽略。本文关注考虑结构中不同材料组份之间扩散界面宽度的不确定性对结构动力学性能的影响和及其鲁棒性拓扑优化方法。研究基于EOLE展开和混沌多项式的结构动力学特性的扩散界面不确定性传播分析方法。基于相场模型的扩散界面描述方法(相场方法示意图如图1所示),给出不含扩散界面的多相材料初始设计,并定义相场演化模型中的扩散界面宽度等参数信息,通过求解包含扩散项的Allen-Cahn方程更新相场函数,得到包含扩散界面的多材料结构分布。建立基于相场模型的结构动力学鲁棒性多目标拓扑优化模型。结合非侵入混沌多项式展开技术,给出确定性灵敏度分析的结构动力学性能的特性期望与方差的灵敏度算法。

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  • 2.Predicting the Performance of Tunnel Boring Machines using Big Operational Data

    • 关键词:
    • Boring machines (machine tools);Construction equipment;Learning systems;Long short-term memory;Decision trees;Accurate prediction;Comprehensive managements;Incremental learning;Prediction accuracy;Prediction errors;Prediction methods;Random forest algorithm;Tunnel boring machines
    • Zhang, Qianli;Liu, Zhenyu;Tan, Jianrong
    • 《6th IEEE International Conference on Big Data Computing Service and Applications, BigDataService 2020》
    • 2020年
    • August 3, 2020 - August 6, 2020
    • Oxford, United kingdom
    • 会议

    Accurate prediction of the performance of tunnel boring machines (TBMs) is important to safe and efficient tunneling. Traditional prediction method of TBM performance is restricted by the lack of sufficient rock mass data and the prediction accuracy is low. A comprehensive management and preprocessing framework of TBM big operational data is proposed in this paper, after which a new prediction method of TBM performance is proposed. The effectiveness of the proposed method is tested on 4 different tunnels. Prediction results show that the big operational data based method can predict TBM performance with high accuracy, and in most cases, the random forest algorithm generates better prediction results than the long-short term memory (LSTM) neural network. The data imbalance phenomenon leads to the emergence of big prediction errors on certain operational segments, highlighting the necessity of adopting new sampling methods to create a more balanced dataset, and incremental learning methods to update the prediction model timely. © 2020 IEEE.

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  • 3.Supervised Bayesian Tensor Factorization for Multi-relational Data in Product Design

    • Tan, Xu ; Liu, Zhenyu ; Duan, Guifang
    • 《Mechanisms and Machine Science》
    • 2018年
    • 会议

    Multi-relational data (e.g., product design knowledge graph) learning has attracted great attention in the various research areas recently. Motivated by the assumption that the entities have appropriate relations with respect to their belonging categories (e.g., two entities in the (process parameter) and the (machine unit) categories respectively likely bear upon the relationship of (belong to)), this paper proposes a tensor factorization approach for multi-relational data in a supervised way from a Bayesian perspective, referred as supervised Bayesian tensor factorization (SetF). The proposed SetF is formulated as a joint optimization framework of probabilistic inference and Ε-insensitive support vector regression. The generative-discriminative nature of the proposed SetF is able to discover the latent representation of multi-relational data under the principle of the max-margin learning. The interplay between entities, relations, and the categories (entities involved) yields more predictive latent representations that are particularly appropriate for discriminant analysis. We conduct a set of experimental comparisons in terms of multi-relational learning tasks over several benchmark datasets, and also over antenna arrays design parameter relation analysis, which demonstrate the effectiveness of the proposed method. © Springer Nature Singapore Pte Ltd. 2018.

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  • 4.Dynamic load prediction of tunnel boring machine (TBM) based on heterogeneous in-situ data

    • 关键词:
    • Load prediction; TBM; Heterogeneous in-situ data; Data-driven technique;PERFORMANCE PREDICTION; PENETRATION RATE; EPB-TBMS; ROCK; DESIGN; MODEL;CLASSIFICATION; OPTIMIZATION; ALGORITHMS; CUTTER
    • Sun, Wei;Shi, Maolin;Zhang, Chao;Zhao, Junhong;Song, Xueguan
    • 《33rd International Symposium on Automation and Robotics in Construction》
    • 2018年
    • JUL 18-21, 2016
    • Auburn Univ, Auburn, AL
    • 会议

    Load prediction of tunnel boring machines (TBMs) is crucial for the design and safe operation of these complex engineering systems. However, to date, studies have mostly used only geological data, but the operation of TBMs also has an important effect on the load, especially its dynamic behavior. With the development of measurement techniques, large amounts of operation data are obtained during tunnel excavation. Mining these heterogeneous in-situ data, including geological data and operation data, is expected to improve the prediction accuracy and to realize dynamic predictions of the load. In this paper, a dynamic load prediction approach is proposed based on heterogeneous in-situ data and a data-driven technique. In this approach, the integration of heterogeneous in situ data is conducted as follows: i) the geological data are extended to match the scale of the operation data using an interpolation method; ii) the categorical data and numerical data are fused through a proposed encoding method; and iii) the geological data are combined with the operation data according to the location of each operation datum. A data-driven technique, Random forest, is used to construct the prediction model based on the integrated heterogeneous in-situ data. The approach is applied to a collection of heterogeneous in-situ TBM data from a tunnel in China, and the results indicate that the approach can not only accurately predict the dynamic behaviour of the load but can also precisely estimate the statistical characteristics of the load. This work also highlights the applicability and potential of data-driven techniques in the design and analysis of other complex engineering systems similar to TBMs.

    ...
  • 5.Dynamic load prediction of tunnel boring machine (TBM) based on heterogeneous in-situ data

    • 关键词:
    • Load prediction; TBM; Heterogeneous in-situ data; Data-driven technique;PERFORMANCE PREDICTION; PENETRATION RATE; EPB-TBMS; ROCK; DESIGN; MODEL;CLASSIFICATION; OPTIMIZATION; ALGORITHMS; CUTTER
    • Sun, Wei;Shi, Maolin;Zhang, Chao;Zhao, Junhong;Song, Xueguan
    • 《33rd International Symposium on Automation and Robotics in Construction》
    • 2018年
    • JUL 18-21, 2016
    • Auburn Univ, Auburn, AL
    • 会议

    Load prediction of tunnel boring machines (TBMs) is crucial for the design and safe operation of these complex engineering systems. However, to date, studies have mostly used only geological data, but the operation of TBMs also has an important effect on the load, especially its dynamic behavior. With the development of measurement techniques, large amounts of operation data are obtained during tunnel excavation. Mining these heterogeneous in-situ data, including geological data and operation data, is expected to improve the prediction accuracy and to realize dynamic predictions of the load. In this paper, a dynamic load prediction approach is proposed based on heterogeneous in-situ data and a data-driven technique. In this approach, the integration of heterogeneous in situ data is conducted as follows: i) the geological data are extended to match the scale of the operation data using an interpolation method; ii) the categorical data and numerical data are fused through a proposed encoding method; and iii) the geological data are combined with the operation data according to the location of each operation datum. A data-driven technique, Random forest, is used to construct the prediction model based on the integrated heterogeneous in-situ data. The approach is applied to a collection of heterogeneous in-situ TBM data from a tunnel in China, and the results indicate that the approach can not only accurately predict the dynamic behaviour of the load but can also precisely estimate the statistical characteristics of the load. This work also highlights the applicability and potential of data-driven techniques in the design and analysis of other complex engineering systems similar to TBMs.

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  • 6.Modeling and Simulation of Hoist Rope for Excavator Based on Virtual Prototype

    • Yuan, Yongliang ; Du, Li ; Sun, Wei ; Song, Xueguan ; Huo, Junzhou
    • 《Mechanisms and Machine Science》
    • 2018年
    • 会议

    The hoist ropes play a vital role in excavators and have undergone a considerable research in the last decade. Although much research has been implemented in this two ways to enhance the performance of the excavator, it can not be denied that the influences, of different, modeling, methods on the hoist rope are always ignored. In this study, dynamic simulation analysis based on virtual prototyping has been proposed to WK-55, m3excavator, whose hoist rope model is established with the macro command and the Adams/cable module. The results of dipper handle show that the maximum displacement is 1.53, mm with macro command method, which occurs in 7.8, s. However, the maximum displacement is 0.63, mm which occurs in 7.6, s of the Adams/cable modeling method. the dynamic and static performance of the excavator was reflected more factually by Adams/cable method. © Springer Nature Singapore Pte Ltd. 2018.

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