面向3C制造的多机器人协同敏捷装配共性理论与技术研究

项目来源

国家自然科学基金(NSFC)

项目主持人

张海涛

项目受资助机构

华中科技大学

立项年度

2017

立项时间

未公开

项目编号

U1713203

项目级别

国家级

研究期限

未知 / 未知

受资助金额

337.00万元

学科

工程与材料科学-机械设计与制造-制造系统与智能化

学科代码

E-E05-E0510

基金类别

联合基金项目-重点支持项目-NSFC-深圳机器人基础研究中心项目

关键词

网络化协同设计 ; 协同设计制造 ; 数字化制造 ; Digital manufacturing ; Networked collaborative design ; Collaborative design and manufacturing

参与者

陈世峰;李宁;颜振方;杨吉祥;付东飞;吴越;武士想;徐博文;任贵平

参与机构

中国科学院深圳先进技术研究院;宝德科技集团股份有限公司

项目标书摘要:以集成电路、电子板件等为代表的复杂3C零部件的机器人高速高精装配是我国3C制造业面临的严峻挑战。本项目针对3C装配存在的成本高、柔性差、可重构性不足等缺陷,以服务器电子板件装配为主要对象,将3C零部件装配技术与多机器人自组织协同理论方法结合起来,开展融合视觉、力等多源传感信息和装配工艺知识的群体机器人协同装配共性理论、技术与装备研究。研究内容包括多机器人装配的多源传感信息融合感知、几何误差补偿、实时避障与运动规划、装配力位协同控制、多机械手末端自组织构型调控等。旨在揭示群体装配机器人执行响应与工艺过程间的动态交互机理,提出3C零部件多机器人协同装配的新原理和新技术,研制具有关键技术突破的多装配机器人装备原型样机和软件系统,实现服务器零部件的高速高精装配应用示范。项目预期将为3C零部件装配过程提供多机器人协同装配解决方案,形成3C智能制造研究的新增长点。

Application Abstract: It is an emergent yet challenging mission for Chinese manufacturing industry to achieve high speed/high precision robotic assembly performance for complex 3C(communication,computer and consumer electronics)components represented by integrated chips(ICs)and electrical boards.However,till date,there are still fundamental deficiencies in 3C assembly manufacturing,including high cost,low flexibility,weak reconfigurability and so on.To solve such a dilemma,this project aims at developing generic multi-robot-based intelligent assembly manufacturing theory and equipment for 3C component assembly processes by using both fused vision/force information and 3C assembly process technic knowledge.More precisely,the project will propose an environment recognition method based on fused multi-sensor information,and thereby develop an integrated scheme with real-time geometric assembly error identification,error compensation,obstacle avoidance and motion planning.Moreover,an assembly force/displacement collaboration control approach will be provided together with a self-organized pattern regulation method for multiple manipulator tips.By this means,a new interactive principle between the assembly process and its dynamic response will be revealed,and then a new dynamics analytical theory will be established for 3C multi-robot assembly systems.Furthermore,a self-organized pattern controller for the multi-robot assembly system will be developed as well.Finally,a multi-robot-based assembly equipment and the associated robotic machining software will be developed to accomplish the high speed/high precision robotic assembly exemplary application missions for electrical boards of servers.This project will provide an integrated multi-robot collaborative assembly solution scheme for complex 3C components,which is of both theoretic and application significance for promoting 3C intelligent manufacturing research.

项目受资助省

湖北省

项目结题报告(全文)

计算机、通信和消费电子(3C)产品在人工智能、物联网、航空航天等行业应用广泛,其产品变化快、制造周期短,同时面临人工成本快速增长的困难。这些问题使得利用机器人完成多任务、小批量、高强度的高速高精装配任务,以实现敏捷、柔性和精益制造目标的需求日益迫切。本项目以此为背景,依次从环境感知和动力学建模、协同运动规划、自组织敏捷控制和原型系统研制四个层面开展研究,取得如下4个主要进展:(1)建立了多机器人协同装配过程中机器人本体与操作工件间时变、耦合、切换的动力学模型,提出了面向多机器人协同装配场景的高精度轻量级的视觉感知模型,解决了传统多机器人协同装配模型中敏捷性不足的问题,较之通用视觉感知模型,平均视错误差降低16%,位姿识别时间缩减14%。(2)发展了多机器人系统避碰避障策略,提出了基于强化学习的机器人变阻抗轨迹跟踪控制算法,设计了面向任务的机器人自主路径探索规划策略,阐明了机器人装配系统在不同装配任务驱动下的柔顺装配动作创成方法和切换机制,较之无学习的路径跟踪方法重复定位误差降低20%。(3)揭示了通信网络对多机器人系统稳定性的影响机理,建立了切换拓扑下多机器人系统输入—状态稳定性判据。提出了多机器人协同装配中轨迹跟踪子任务和力维持子任务的状态空间划分方法,据此设计了多机器人分布式状态估计和协同操作策略,装配误差较之使用误差反馈的直接法降低20%。(4)研制了多机器人协同装配系统原型机及服务器主板装配产线,开发了集成感知定位、避碰避障、协同控制的仿真软件,实现了2路和4路服务器CPU、内存条、散热器等3C零部件协同装配原理验证和产业示范,协同装配速度较之无机器人产线提高40%以上。项目团队出版英文专著1部;在IEEE、ASME汇刊和Nature Communications等国际期刊发表SCI论文30篇;发表中文期刊和国际会议论文21篇;申请国家发明专利11项,其中授权4项;登记软件著作权3项;牵头获得湖北省自然科学奖1项。在学术交流方面,组织大型学术活动9项(国际性3项、全国性6项),作大会特邀报告10次。项目共培养博士后3人,博士生5人,硕士生11人。

  • 排序方式:
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  • 1.Multiple-Target Surrounding and Collision Avoidance with Second-Order Nonlinear Multiagent Systems

    • 关键词:
    • Distributed parameter control systems;Unmanned surface vehicles;Collision avoidance;Asymptotical stability;Control methods;Distributed control law;Moving targets;Multiple targets;Nonlinear multi-agent systems;Second orders;Unmanned surface vessels
    • Hu, Bin-Bin;Zhang, Hai-Tao;Wang, Jun
    • 《IEEE Transactions on Industrial Electronics》
    • 2021年
    • 68卷
    • 8期
    • 期刊

    This article proposes an equal-distance surrounding control method for second-order nonlinear multiagent systems (MASs) to encircle multiple moving targets with guaranteed collision avoidance. First, a distributed estimator is developed to approximate the center of moving targets. Then, an adaptive distributed control law is designed for the MASs to accomplish equal-distance surrounding collaboratively. In particular, conditions for assuring asymptotical stability for the closed-loop MAS are derived. Finally, experimental results with unmanned surface vessels are reported to substantiate the effectiveness of the proposed coordinated surrounding control method.
    © 1982-2012 IEEE.

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  • 2.Flexible Formation Tracking Control of Multiple Unmanned Surface Vessels for Navigating Through Narrow Channels with Unknown Curvatures

    • 关键词:
    • Collision avoidance; Control systems; formation tracking control (FTC);unmanned surface vessels (USV);FOLLOWER FORMATION CONTROL; RANGE; OBSERVERS; VEHICLES
    • Tang, Chuancong;Zhang, Hai-Tao;Wang, Jun
    • 《IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS》
    • 2023年
    • 70卷
    • 3期
    • 期刊

    This article proposes a flexible formation tracking control protocol (FFTC) for multiple unmanned surface vessels (USVs) to pass through narrow water channels with unknown curvatures. An observer is developed to estimate the curvatures of channels. A flexible formation tracking control protocol is, thereby designed to steer USV fleets to pass through narrow channels in a flexible serial formation. Furthermore, the asymptotically stable conditions of the closed-loop multi-USV systems are theoretically derived. Finally, both numerical simulation and experimental results with a fleet of three HUSTER-0.3 USVs are reported to substantiate the effectiveness of the proposed FFTC protocol for navigating through narrow channel in a laboratory context.

    ...
  • 3.Scaled Consensus of Exponentially Unstable Networked Systems With Time-Varying Input Delay

    • 关键词:
    • Delays; Network topology; Eigenvalues and eigenfunctions; Upper bound;Time-varying systems; Laplace equations; Delay effects; Delay bound;exponentially unstable; scaled consensus; time-varying input delay(TVID); truncated predictor feedback (TPF);LEADER-FOLLOWING CONSENSUS; ORDER MULTIAGENT SYSTEMS; LINEAR-SYSTEMS;COMMUNICATION; AGENTS; PROTOCOLS; DESIGN
    • Sun, Yaping;Su, Housheng;Wang, Xiaoling;Zhang, Hai-Tao
    • 《IEEE TRANSACTIONS ON SYSTEMS MAN CYBERNETICS-SYSTEMS》
    • 2023年
    • 期刊

    This work studies the scaled consensus problems of exponentially unstable networked systems with time-varying input delays. First, a distributed consensus algorithm is designed under the truncated predictor feedback technique. Then, a delay bound is evaluated by utilizing the Lyapunov function-based method. Moreover, the consensus can be guaranteed when the upper bound of the time-varying input delay is no more than the delay bound. Furthermore, the relation between the delay bound and the network synchronizability is established. In other words, better network synchronizability implies a bigger delay bound. Finally, in the simulation examples, the feasibility of the theoretical results is verified, and the actual delay bounds are evaluated.

    ...
  • 4.面向服务器制造的多机器人协同装配研究

    • 关键词:
    • 多机器人;协同运动;柔顺装配;神经网络
    • 徐金宇
    • 指导老师:华中科技大学 张海涛
    • 学位论文

    随着机器人技术的不断发展,制造业迎来新一轮的革命。当前,机器人正从以传统汽车制造业为代表,以零部件搬运、喷涂、焊接等为主要任务的任务单一且复杂度较低的场景,过渡到以3C制造业为代表,具备小批量、多品类、短周期生产特点的多任务、高复杂度的场景中,这对机器人提出了新的挑战。基于以上背景,本文研究了以服务器为装配对象的多机器人装配技术。针对多机器人服务器装配中的协同运动问题,本文首先从传统的单机器人运动学入手对机器人进行了D-H建模,对基于主从关系多机器人协同运动推导了其前提实现条件与运动约束关系。针对多机器人服务器装配中的定位问题,本文分别设计了由动捕系统驱动的全局定位控制与由图像驱动的视觉伺服控制方法,以此组成了跨尺度定位方案来满足不同子任务对定位域和定位精度的需求。针对多机器人服务器装配中的力交互问题,结合六维力传感器,本文设计了自适应的阻抗力插装控制方法,使得机器人能够根据反馈力跟踪目标期望力,以此满足柔顺装配需求。根据经典控制存在的缺陷,本文引入了自回归小波神经网络,结合自适应动态面控制设计了力矩控制器,并根据李雅普诺夫函数推导出在满足系统稳定性前提下的神经网络内的参数更新条件。最后,基于课题组研发的多机器人协同装配实验平台,以服务器装配工序中的内存条装配任务进行了多机器人协同装配实验,实验结果表明了所设计的方案与提出的方法的可行性与有效性,为未来多机器人协同用于3C行业装配制造提供了参考解决思路,加快推动机器人在相关领域的布局,实现真正意义上的智能制造。

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  • 5.A Necessary and Sufficient Condition of an Interfering Reverse Edge for a Directed Acyclic Graph

    • 关键词:
    • Convergence; Network topology; Laplace equations; Eigenvalues andeigenfunctions; Topology; Biology; Synchronization; Agents andautonomous systems; cooperative control; directed acyclic graphs (DAGs);network analysis and control;NETWORKS; AGENTS
    • Zhang, Hai-Tao;Cao, Haosen;Chen, Zhiyong
    • 《IEEE TRANSACTIONS ON AUTOMATIC CONTROL》
    • 2022年
    • 67卷
    • 9期
    • 期刊

    A directed acyclic graph (DAG) is a common topology in biological, engineering, and social networks. A network topology is critical in determining a collective behavior of a network dynamic system. For example, the convergence rate of a consensus behavior in a multiagent system relies on the eigenvalues of the Laplacian associated with the network topology. This article aims to analyze the influence of adding a reverse edge into a DAG on convergence rate. It reveals the existence of the so-called interfering reverse edges; adding one single edge in this category can reduce the so-called dominant convergence rate even for a large network. More specifically, a necessary and sufficient condition of an interfering reverse edge is explicitly constructed. According to the condition, a computationally efficient method is proposed to assess an interfering reverse edge.

    ...
  • 6.Event-triggered robust output regulation for nonlinear systems: A time regularization approach

    • 关键词:
    • event-triggered mechanism; model-based control; nonlinear systems;output regulation;MULTIAGENT SYSTEMS; CONSENSUS; STABILIZATION; GAIN
    • Meng, Haofei;Zhang, Hai-Tao;Gao, Jianxi;Lv, Jinhu
    • 《INTERNATIONAL JOURNAL OF ROBUST AND NONLINEAR CONTROL》
    • 2022年
    • 32卷
    • 15期
    • 期刊

    In this article, we investigate the event-triggered robust output regulation problem for a class of nonlinear systems. Using the idea of time regularization, an event-triggered mechanism with dwell time is proposed together with a model-based control law, which avoids a practical convergence bound and excludes the Zeno behavior as well. The problem is further converted into an event-triggered robust stabilization problem for an augmented system, which is further solved by a model-based event-triggered control law combined with the proposed event-triggered mechanism. Finally, the proposed method achieves an exact solution to the original event-triggered output regulation problem.

    ...
  • 7.A Bayesian Approach for Joint Discriminative Dictionary and Classifier Learning

    • 关键词:
    • Dictionaries; Bayes methods; Codes; Machine learning; Sparse matrices;Training; Face recognition; Dictionary learning; image classification;sparse Bayesian learning; sparse representation (SR);FACE RECOGNITION; SPARSE
    • Zhou, Wei;Wu, Yue;Li, Junlin;Wang, Maolin;Zhang, Hai-Tao
    • 《IEEE TRANSACTIONS ON SYSTEMS MAN CYBERNETICS-SYSTEMS》
    • 2022年
    • 52卷
    • 12期
    • 期刊

    Sparse representation has been widely applied to image classification, where the key issue is to extract a suitable discriminative dictionary. To this end, we propose a joint dictionary and classifier learning algorithm based on a parameterized Bayesian model. Therein, the Gaussian priors of a dictionary endow it with the capability of discrimination and representation. Moreover, we introduce a multivariate Gaussian prior for the sparse codes to achieve group sparsity, thereby substantially improving the classification performance. Furthermore, the sparse codes are estimated by a group-sparse Bayesian learning (GSBL) method, and the dictionary atoms are updated sequentially by maximizing a posterior. Moreover, to avoid manual parameter adjustment, the hyperparameters are optimized by an evidence maximization method. Accordingly, we develop a classification scheme via GSBL. Finally, extensive experiments are conducted on six benchmark datasets of face classification, object recognition, handwritten recognition, and scene categorization to substantiate the effectiveness and superiority of the proposed method.

    ...
  • 8.Data-Driven Discovery of Block-Oriented Nonlinear Models Using Sparse Null-Subspace Methods

    • 关键词:
    • Nonlinear systems; Brain modeling; Optimization; Ear; Dictionaries;Cybernetics; Numerical simulation; Alternating direction method (ADM);machine learning; sparse null-subspace learning; system identification;NON-LINEAR SYSTEMS; CONVERGENCE RATE; IDENTIFICATION; ALGORITHM; WIENER;SHRINKAGE
    • Li, Junlin;Li, Xiuting;Zhang, Hai-Tao;Chen, Guanrong;Yuan, Ye
    • 《IEEE TRANSACTIONS ON CYBERNETICS》
    • 2022年
    • 52卷
    • 5期
    • 期刊

    This article develops an identification algorithm for nonlinear systems. Specifically, the nonlinear system identification problem is formulated as a sparse recovery problem of a homogeneous variant searching for the sparsest vector in the null subspace. An augmented Lagrangian function is utilized to relax the nonconvex optimization. Thereafter, an algorithm based on the alternating direction method and a regularization technique is proposed to solve the sparse recovery problem. The convergence of the proposed algorithm can be guaranteed through theoretical analysis. Moreover, by the proposed sparse identification method, redundant terms in nonlinear functional forms are removed and the computational efficiency is thus substantially enhanced. Numerical simulations are presented to verify the effectiveness and superiority of the present algorithm.

    ...
  • 9.Moving Target Surrounding Control of Linear Multiagent Systems With Input Saturation

    • 关键词:
    • Task analysis; Multi-agent systems; Sensors; Mobile robots;Synchronization; Protocols; Observers; Distributed estimation; inputsaturation; multiagent systems (MASs); surrounding control;COOPERATIVE CONTROL; NETWORKS; SYNCHRONIZATION; ENCIRCLEMENT; CONSENSUS;FLOCKING
    • Xu, Bowen;Zhang, Hai-Tao;Meng, Haofei;Hu, Binbin;Chen, Duxin;Chen, Guanrong
    • 《IEEE TRANSACTIONS ON SYSTEMS MAN CYBERNETICS-SYSTEMS》
    • 2022年
    • 52卷
    • 3期
    • 期刊

    Formation control finds broad applications in numerous fields, such as cooperative detection, surveillance, transportation, and disaster rescue. In this article, aiming at hunting a moving target, a two-stage surrounding control algorithm is proposed for linear multiagent systems subject to input saturations. An adaptive distributed observer is developed for each agent to reconstruct the target's position. With the assistance of the algebraic graph theory and low gain feedback technique, distributed controllers are designed to drive the agents to encircle the moving target with a fixed radius and evenly distributed phase angles. Finally, both numerical simulations and experiments are conducted to verify the effectiveness of the proposed control algorithm.

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  • 10.Scanning-Chain Formation Control for Multiple Unmanned Surface Vessels to Pass Through Water Channels

    • 关键词:
    • Sea surface; Surges; Protocols; Task analysis; Trajectory tracking;Automation; Channel estimation; Formation control; model predictivecontrol; unmanned surface vessels (USVs); water resource exploration;FOLLOWER FORMATION CONTROL; MODEL-PREDICTIVE CONTROL; TRACKING CONTROL;VEHICLES; CONSENSUS; AGENTS
    • Liu, Bin;Zhang, Hai-Tao;Meng, Haofei;Fu, Dongfei;Su, Housheng
    • 《IEEE TRANSACTIONS ON CYBERNETICS》
    • 2022年
    • 52卷
    • 3期
    • 期刊

    For scenarios to pass through narrow and irregular channels, we develop a pragmatic distributed flexible formation protocol for multiple unmanned surface vessel systems (Multi-USVs). Therein, for path tracking with two leaders USVs, we propose a model predictive trajectory tracking scheme. Specifically, we design a scanning-formation controller with a trajectory state estimator for the followers to follow the leaders in order to efficiently fulfill the passing-through mission. Asymptotic stability conditions are derived to guarantee the feasibility of the developed multi-USV controller. Finally, both numerical simulations and experiments are conducted to show the effectiveness of the proposed multi-USV control strategies.

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