面向3C制造的多机器人协同敏捷装配共性理论与技术研究

项目来源

国家自然科学基金(NSFC)

项目主持人

张海涛

项目受资助机构

华中科技大学

立项年度

2017

立项时间

未公开

项目编号

U1713203

项目级别

国家级

研究期限

未知 / 未知

受资助金额

337.00万元

学科

工程与材料科学-机械设计与制造-制造系统与智能化

学科代码

E-E05-E0510

基金类别

联合基金项目-重点支持项目-NSFC-深圳机器人基础研究中心项目

关键词

网络化协同设计 ; 协同设计制造 ; 数字化制造 ; Digital manufacturing ; Networked collaborative design ; Collaborative design and manufacturing

参与者

陈世峰;李宁;颜振方;杨吉祥;付东飞;吴越;武士想;徐博文;任贵平

参与机构

中国科学院深圳先进技术研究院;宝德科技集团股份有限公司

项目标书摘要:以集成电路、电子板件等为代表的复杂3C零部件的机器人高速高精装配是我国3C制造业面临的严峻挑战。本项目针对3C装配存在的成本高、柔性差、可重构性不足等缺陷,以服务器电子板件装配为主要对象,将3C零部件装配技术与多机器人自组织协同理论方法结合起来,开展融合视觉、力等多源传感信息和装配工艺知识的群体机器人协同装配共性理论、技术与装备研究。研究内容包括多机器人装配的多源传感信息融合感知、几何误差补偿、实时避障与运动规划、装配力位协同控制、多机械手末端自组织构型调控等。旨在揭示群体装配机器人执行响应与工艺过程间的动态交互机理,提出3C零部件多机器人协同装配的新原理和新技术,研制具有关键技术突破的多装配机器人装备原型样机和软件系统,实现服务器零部件的高速高精装配应用示范。项目预期将为3C零部件装配过程提供多机器人协同装配解决方案,形成3C智能制造研究的新增长点。

Application Abstract: It is an emergent yet challenging mission for Chinese manufacturing industry to achieve high speed/high precision robotic assembly performance for complex 3C(communication,computer and consumer electronics)components represented by integrated chips(ICs)and electrical boards.However,till date,there are still fundamental deficiencies in 3C assembly manufacturing,including high cost,low flexibility,weak reconfigurability and so on.To solve such a dilemma,this project aims at developing generic multi-robot-based intelligent assembly manufacturing theory and equipment for 3C component assembly processes by using both fused vision/force information and 3C assembly process technic knowledge.More precisely,the project will propose an environment recognition method based on fused multi-sensor information,and thereby develop an integrated scheme with real-time geometric assembly error identification,error compensation,obstacle avoidance and motion planning.Moreover,an assembly force/displacement collaboration control approach will be provided together with a self-organized pattern regulation method for multiple manipulator tips.By this means,a new interactive principle between the assembly process and its dynamic response will be revealed,and then a new dynamics analytical theory will be established for 3C multi-robot assembly systems.Furthermore,a self-organized pattern controller for the multi-robot assembly system will be developed as well.Finally,a multi-robot-based assembly equipment and the associated robotic machining software will be developed to accomplish the high speed/high precision robotic assembly exemplary application missions for electrical boards of servers.This project will provide an integrated multi-robot collaborative assembly solution scheme for complex 3C components,which is of both theoretic and application significance for promoting 3C intelligent manufacturing research.

项目受资助省

湖北省

项目结题报告(全文)

计算机、通信和消费电子(3C)产品在人工智能、物联网、航空航天等行业应用广泛,其产品变化快、制造周期短,同时面临人工成本快速增长的困难。这些问题使得利用机器人完成多任务、小批量、高强度的高速高精装配任务,以实现敏捷、柔性和精益制造目标的需求日益迫切。本项目以此为背景,依次从环境感知和动力学建模、协同运动规划、自组织敏捷控制和原型系统研制四个层面开展研究,取得如下4个主要进展:(1)建立了多机器人协同装配过程中机器人本体与操作工件间时变、耦合、切换的动力学模型,提出了面向多机器人协同装配场景的高精度轻量级的视觉感知模型,解决了传统多机器人协同装配模型中敏捷性不足的问题,较之通用视觉感知模型,平均视错误差降低16%,位姿识别时间缩减14%。(2)发展了多机器人系统避碰避障策略,提出了基于强化学习的机器人变阻抗轨迹跟踪控制算法,设计了面向任务的机器人自主路径探索规划策略,阐明了机器人装配系统在不同装配任务驱动下的柔顺装配动作创成方法和切换机制,较之无学习的路径跟踪方法重复定位误差降低20%。(3)揭示了通信网络对多机器人系统稳定性的影响机理,建立了切换拓扑下多机器人系统输入—状态稳定性判据。提出了多机器人协同装配中轨迹跟踪子任务和力维持子任务的状态空间划分方法,据此设计了多机器人分布式状态估计和协同操作策略,装配误差较之使用误差反馈的直接法降低20%。(4)研制了多机器人协同装配系统原型机及服务器主板装配产线,开发了集成感知定位、避碰避障、协同控制的仿真软件,实现了2路和4路服务器CPU、内存条、散热器等3C零部件协同装配原理验证和产业示范,协同装配速度较之无机器人产线提高40%以上。项目团队出版英文专著1部;在IEEE、ASME汇刊和Nature Communications等国际期刊发表SCI论文30篇;发表中文期刊和国际会议论文21篇;申请国家发明专利11项,其中授权4项;登记软件著作权3项;牵头获得湖北省自然科学奖1项。在学术交流方面,组织大型学术活动9项(国际性3项、全国性6项),作大会特邀报告10次。项目共培养博士后3人,博士生5人,硕士生11人。

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  • 1.Distributed Equally Surrounding Control for Multiple Unmanned Surface Vessels

    • 关键词:
    • Controllers;Unmanned surface vehicles;Asymptotic convergence;Closed-loop;Distributed controller;Equally surrounding;Global informations;Time varying topology;Unmanned surface vessel;Unmanned surface vessels
    • Hu, Fu-Long;Tang, Chuan-Cong;Hu, Bin-Bin;Xu, Bowen;Zhang, Hai-Tao
    • 《41st Chinese Control Conference, CCC 2022》
    • 2022年
    • July 25, 2022 - July 27, 2022
    • Hefei, China
    • 会议

    This paper proposes a distributed controller to equally surround a static target with multiple unmanned surface vessels (USVs). By utilizing the mutually repulsive method, the proposed controller addresses the equally surrounding problem, taking into account the influence of time-varying topologies, and the total number USVs which is a 'global information is not used in the controller. The asymptotic convergence of the closed-loop multi-USV system is guaranteed with rigorous proof. Finally, the effectiveness of the controller is verified by numerical simulations.
    © 2022 Technical Committee on Control Theory, Chinese Association of Automation.

    ...
  • 2.Cooperative Manipulation in Unknown Environment with Distributed Control

    • 关键词:
    • Trajectories;Numerical methods;Distributed parameter control systems;Networked control systems;Cooperative communication;Control framework;Cooperative manipulations;Distributed control schemes;Distributed robot systems;Distributed-control;Follower robots;Leader robots;Multi-robot systems;Networked robot;Unknown environments
    • Xu, Hao;Hou, Yongjin;Luo, Jia-Wei;Wu, Tianyu;Wu, Yue;Chen, Shifeng;Li, Xianglei;Zhang, Hai-Tao
    • 《40th Chinese Control Conference, CCC 2021》
    • 2021年
    • July 26, 2021 - July 28, 2021
    • Shanghai, China
    • 会议

    In this paper, a novel distributed control scheme for cooperative manipulation in unknown environment is developed for multi-robot system. Based on the compliant control framework, the follower robots interact with the leader robot through network communication to estimate the desired trajectory when has no ability to perceive the environment. The communication between the robot and its neighbors makes the trajectory tracking and force maintenance tasks of cooperative object manipulation perform both excellent, meanwhile, ensuring force unbiased tracking through trajectory compensation when environmental information is inaccurate. Numerical results are given to demonstrate the effectiveness and superiority of our method. With the proposed method, the robots are able to cooperatively manipulate an object in real time securely, while achieving the task of object carrying.
    © 2021 Technical Committee on Control Theory, Chinese Association of Automation.

    ...
  • 3.The analysis of similarities and differences between ADRC and PID controller for AMB system

    • 关键词:
    • Magnetic bearings ; Closed loop systems ; Disturbance rejection ; Three term control systems ; Electric control equipment ; Magnetic levitation ; Proportional control systems;Active disturbance rejection ; Active disturbance rejection controller ; Active Magnetic Bearing ; Active magnetic bearing systems ; Electromechanical systems ; External disturbances ; Proportion integration differentiations ; Simple++ ; Stable levitation ; Unbalance effect
    • RenGui-Ping;YuZiheng;WuYue;ChenShifeng;LiXianglei;ZhangHai-Tao
    • 《40th Chinese Control Conference, CCC 2021》
    • 2021年
    • July 26, 2021 - July 28, 2021
    • Shanghai, China
    • 会议

    Active magnetic bearing (AMB) system is a typical electromechanical system which requires a controller for stable levitation. Active disturbance rejection controller (ADRC) is considered as an effective way to stabilize a system under external disturbance. And a classical proportion-integration-differentiation (PID) controller is still a simple yet effective method for most engineering applications for its robustness. In this paper, ADRC and PID controller are implemented for the stable levitation of AMB system. By the mathematical analysis, the connecting relationships of control parameters between those two methods are researched. And in view of the unbalance effect while AMB-rotor is rotating, the output responses and control performance comparison are analyzed for the closed-loop system models of AMBs using ADRC and PID. The derivations reveal the advantages of ADRC than PID clearly, which means that ADRC is a great substitute for PID to suppress unbalance force. Finally, the simulations are conducted to verify the analytical conclusions of this paper. © 2021 Technical Committee on Control Theory, Chinese Association of Automation.

    ...
  • 4.Cooperative Manipulation in Unknown Environment with Distributed Control

    • 关键词:
    • Trajectories;Numerical methods;Distributed parameter control systems;Networked control systems;Cooperative communication;Control framework;Cooperative manipulations;Distributed control schemes;Distributed robot systems;Distributed-control;Follower robots;Leader robots;Multi-robot systems;Networked robot;Unknown environments
    • Xu, Hao;Hou, Yongjin;Luo, Jia-Wei;Wu, Tianyu;Wu, Yue;Chen, Shifeng;Li, Xianglei;Zhang, Hai-Tao
    • 《40th Chinese Control Conference, CCC 2021》
    • 2021年
    • July 26, 2021 - July 28, 2021
    • Shanghai, China
    • 会议

    In this paper, a novel distributed control scheme for cooperative manipulation in unknown environment is developed for multi-robot system. Based on the compliant control framework, the follower robots interact with the leader robot through network communication to estimate the desired trajectory when has no ability to perceive the environment. The communication between the robot and its neighbors makes the trajectory tracking and force maintenance tasks of cooperative object manipulation perform both excellent, meanwhile, ensuring force unbiased tracking through trajectory compensation when environmental information is inaccurate. Numerical results are given to demonstrate the effectiveness and superiority of our method. With the proposed method, the robots are able to cooperatively manipulate an object in real time securely, while achieving the task of object carrying.
    © 2021 Technical Committee on Control Theory, Chinese Association of Automation.

    ...
  • 5.The analysis of similarities and differences between ADRC and PID controller for AMB system

    • 关键词:
    • Magnetic bearings;Closed loop systems;Disturbance rejection;Three term control systems;Electric control equipment;Magnetic levitation;Proportional control systems;Active disturbance rejection;Active disturbance rejection controller;Active Magnetic Bearing;Active magnetic bearing systems;Electromechanical systems;External disturbances;Proportion integration differentiations;Simple++;Stable levitation;Unbalance effect
    • Ren, Gui-Ping;Yu, Ziheng;Wu, Yue;Chen, Shifeng;Li, Xianglei;Zhang, Hai-Tao
    • 《40th Chinese Control Conference, CCC 2021》
    • 2021年
    • July 26, 2021 - July 28, 2021
    • Shanghai, China
    • 会议

    Active magnetic bearing (AMB) system is a typical electromechanical system which requires a controller for stable levitation. Active disturbance rejection controller (ADRC) is considered as an effective way to stabilize a system under external disturbance. And a classical proportion-integration-differentiation (PID) controller is still a simple yet effective method for most engineering applications for its robustness. In this paper, ADRC and PID controller are implemented for the stable levitation of AMB system. By the mathematical analysis, the connecting relationships of control parameters between those two methods are researched. And in view of the unbalance effect while AMB-rotor is rotating, the output responses and control performance comparison are analyzed for the closed-loop system models of AMBs using ADRC and PID. The derivations reveal the advantages of ADRC than PID clearly, which means that ADRC is a great substitute for PID to suppress unbalance force. Finally, the simulations are conducted to verify the analytical conclusions of this paper.
    © 2021 Technical Committee on Control Theory, Chinese Association of Automation.

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  • 6.A Reweighted ℓ-1-Minimization Algorithm for Joint Topology and Line Parameter Identification in Electric Grids

    • 关键词:
    • Electric lines;Smart power grids;Topology;Electric power transmission networks;Energy resources;Electric grids;Line parameter estimation;Line parameters;Minimization algorithms;Operations and control;Parameters estimation;Parameters identification;Sparsity;Topology identification;Topology parameters
    • Wang, Zhiyue;Zhou, Wei;Li, Junlin;Chen, Zhiyong;Chen, Shifeng;Zhang, Hai-Tao
    • 《40th Chinese Control Conference, CCC 2021》
    • 2021年
    • July 26, 2021 - July 28, 2021
    • Shanghai, China
    • 会议

    Topology and line parameter information is essential to the operation and control of electric grids. However, the gird topology may frequently change with the wide adoption of distributed energy resources, and the line parameters may be missing or inaccurate. The widespread deployment of advanced metering infrastructure enables the line parameters estimation and topology identification from a data-driven perspective. In this paper, we propose a reweighted ℓ1-minimization algorithm to deal with the joint topology and line parameter estimation problem by leveraging the sparsity of topology structure. A modified alternating descent sub-optimal method is proposed to estimate the admittance matrix of the power system using nodal voltage and current phasor measurements. Extensive simulations performed on IEEE 14 and 57-bus benchmark systems are presented to substantiate the effectiveness of the proposed algorithm. © 2021 Technical Committee on Control Theory, Chinese Association of Automation.

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  • 7.A Reweighted ℓ-1-Minimization Algorithm for Joint Topology and Line Parameter Identification in Electric Grids

    • 关键词:
    • Electric lines;Smart power grids;Topology;Electric power transmission networks;Energy resources;Electric grids;Line parameter estimation;Line parameters;Minimization algorithms;Operations and control;Parameters estimation;Parameters identification;Sparsity;Topology identification;Topology parameters
    • Wang, Zhiyue;Zhou, Wei;Li, Junlin;Chen, Zhiyong;Chen, Shifeng;Zhang, Hai-Tao
    • 《40th Chinese Control Conference, CCC 2021》
    • 2021年
    • July 26, 2021 - July 28, 2021
    • Shanghai, China
    • 会议

    Topology and line parameter information is essential to the operation and control of electric grids. However, the gird topology may frequently change with the wide adoption of distributed energy resources, and the line parameters may be missing or inaccurate. The widespread deployment of advanced metering infrastructure enables the line parameters estimation and topology identification from a data-driven perspective. In this paper, we propose a reweighted ℓ1-minimization algorithm to deal with the joint topology and line parameter estimation problem by leveraging the sparsity of topology structure. A modified alternating descent sub-optimal method is proposed to estimate the admittance matrix of the power system using nodal voltage and current phasor measurements. Extensive simulations performed on IEEE 14 and 57-bus benchmark systems are presented to substantiate the effectiveness of the proposed algorithm.
    © 2021 Technical Committee on Control Theory, Chinese Association of Automation.

    ...
  • 8.Phase transition of collective moving directions by tweaking the diversity of different leaders

    • 关键词:
    • Information dissemination;Large scale systems;Attenuation effect;Collective decision making;Collective motions;Collective moving;Consensus;Dispersion law;Group navigation;Information propagation;Linear dispersion;Moving direction
    • Wang, Biao;Zhou, Wei;Li, Chunguang;Zhou, Tao;Zhang, Hai-Tao
    • 《40th Chinese Control Conference, CCC 2021》
    • 2021年
    • July 26, 2021 - July 28, 2021
    • Shanghai, China
    • 会议

    By a long-term experimental study of starling flocks, a phenomenon is observed that directional switch information propagation obeys a linear dispersion law with ignorable attenuation effect across the flock. However, conventional models like Vicsek model could not nicely explain this fast synchronization phenomenon, which naturally inspire us to propose a new model to describe directional switch information transfer for bird flocks. By extracting some factors influencing the collective motion, we establish a self-propelled model considering both moving directional change alignment and collision avoidance. Therein, collective moving direction switches are investigated with increasing proportion of leaders, which yields a phase transition of the collective moving direction. The present work sheds some light on the fact that a subtle value difference between different informed leaders might change the moving direction decision of the whole group.
    © 2021 Technical Committee on Control Theory, Chinese Association of Automation.

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  • 9.Dynamic inference: A new approach toward efficient video action recognition

    • 关键词:
    • Computer vision;Action recognition;Computational costs;Computational graph;Distinguishability;Dynamic inference;Inference efficiency;Temporal coverage;Temporal relation
    • Wu, Wenhao;He, Dongliang;Tan, Xiao;Chen, Shifeng;Yang, Yi;Wen, Shilei
    • 《2020 IEEE/CVF Conference on Computer Vision and Pattern Recognition Workshops, CVPRW 2020》
    • 2020年
    • June 14, 2020 - June 19, 2020
    • Virtual, Online, United states
    • 会议

    Though action recognition in videos has achieved great success recently, it remains a challenging task due to the massive computational cost. Designing lightweight networks is a possible solution, but it may degrade the recognition performance. In this paper, we innovatively propose a general dynamic inference idea to improve inference efficiency by leveraging the variation in the distinguishability of different videos. The dynamic inference approach can be achieved from aspects of the network depth and the number of input video frames, or even in a joint input-wise and network depth-wise manner. In a nutshell, we treat input frames and network depth of the computational graph as a 2-dimensional grid, and several checkpoints are placed on this grid in advance with a prediction module. The inference is carried out progressively on the grid by following some predefined route, whenever the inference process comes across a checkpoint, an early prediction can be made depending on whether the early stop criteria meets. For the proof-of-concept purpose, we instantiate several dynamic inference frameworks. In these instances, we overcome the drawback of limited temporal coverage resulted from an early prediction by a novel frame permutation scheme, and alleviate the conflict between progressive computation and video temporal relation modeling by introducing the online temporal shift module. Extensive experiments are conducted to thoroughly analyze the effectiveness of our ideas and to inspire future research efforts. Results on various datasets also evident the superiority of our approach. © 2020 IEEE.

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  • 10.Longitudinal flight control system design via Laguerre based model predictive control

    • Hemmasian Ettefagh, Massoud ; Soler, Manuel ; Zhang, Hai-Tao
    • 《European Control Conference 2020, ECC 2020》
    • 2020年
    • 会议

    The purpose of this paper is to evaluate the performance and computation time of Laguerre based model predictive control in the longitudinal motion of an aircraft. A Laguerre based model predictive algorithm is developed to control the longitudinal dynamics of an aircraft subject to state and input constraints. Then, the performance and the computation time of the designed controller are compared to the ones of the standard version of model predictive control. The results show that the Laguerre based model predictive control improves the computation time as much as 7.2% with a negligible trade-off in performance degradation. Because performing aircraft maneuvers needs to solve constrained optimization problems in short time samples, this study suggests the application of Laguerre based model predictive control for such purpose. Furthermore, by allowing to use shorter sampling times, the method could be used in real-time implementation of agile aircraft with fast dynamics. © 2020 EUCA.

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