纳秒脉冲等离子体甲烷转化与重油加氢反应耦合基础研究

项目来源

国家自然科学基金(NSFC)

项目主持人

邵涛

项目受资助机构

中国科学院电工研究所

项目编号

51637010

立项年度

2016

立项时间

未公开

项目级别

国家级

研究期限

未知 / 未知

受资助金额

300.00万元

学科

工程与材料科学-电气科学与工程-高电压与放电

学科代码

E-E07-E0705

基金类别

重点项目

关键词

纳秒脉冲放电 ; 等离子体裂解 ; 等离子体转化 ; 低温等离子体 ; 重油加氢 ; nanosecond-pulse discharge ; low-temperature plasma ; plasma cracking ; plasma conversion ; heavy oil hydrogenation

参与者

杨清河;聂红;任成燕;韩伟;王瑞雪;胡大为;孙广生;张润强;徐旭哲

参与机构

中石化石油化工科学研究院有限公司

项目标书摘要:随着原油资源日益紧缺,采用加氢技术将原油中高占比的重油转化为轻质油,有利于优化我国能源结构和发展战略。为了解决传统重油加氢技术采用高温高压临氢环境及催化剂带来的能耗高、催化剂易结焦失活、轻油收率低等缺点,提出一种等离子体甲烷转化与加氢反应相耦合的新型重油加氢路线,即采用纳秒脉冲放电技术转化甲烷,同时实现重油高效加氢并增产高附加值低碳烯烃。通过掌握适用于重油加氢反应的高活性纳秒脉冲等离子体激励技术,实现对甲烷等离子体中活性粒子和产物选择性的调控,尤其是对氢自由基产生、输运及其反应时空分布的诊断,优化氢自由基与重油反应的耦合时间和作用方式,并为调控产物选择性、提高能量利用效率等提供依据。研究反应机理和动力学过程,掌握纳秒脉冲等离子体与重油反应耦合体系中物理化学反应机制。研究结果可实现电工技术与炼油化工优势互补和有机结合,丰富脉冲等离子体的技术创新,具有重要的理论价值和应用前景。

Application Abstract: With the increasing scarcity of crude resource,hydrogenation technology can be used for heavy oil(with a high proportion in crude oil)into light oil,and the technology can help to optimize the structure of China's energy strategy.Because of very strict reaction conditions with high temperature and hydrogen pressure and the usage of series of catalysts,there meanwhile exist many obstacles,such as high energy-consumption,big investment for devices,easy-inactivation for the catalysts,low-yield for light oils,and so on.Therefore,a novel route is proposed for a coupling of plasma conversion of methane and heavy oil hydrogenation,that is,this project puts forward a nanosecond-pulsed discharge plasma technology to activate CH4,which can produce hydrogen radicals to achieve efficient heavy oil hydrogenation and meanwhile yield high value-added light olefins.Nanosecond-pulsed discharge is used as the excitation technique for highly active plasmas that suitable for heavy oil hydrogenation reactions.The selectivity of active particles and products in CH4 plasmas is controlled to establish the corresponding chemical reaction kinetics,especially,the spatio-temporal distribution is diagnosed on the generation,transport,and reaction processes of the critical hydrogen radicals.The reaction conditions of plasmas coupled with heavy oil hydrogenation are investigated.The studies on the reaction kinetic and mechanism are carried out to guide the optimization of the nanosecond-pulse discharge plasma technology of heavy oil hydrogenation.The work can enable a combination of different technical advantages from oil refining,chemistry and electrical engineering fields,as well as enrich analytic methods and advance technical innovation of low-temperature pulsed plasma technology,thereby will be of theoretical significance and applicable potential.

项目受资助省

北京市

项目结题报告(全文)

随着原油资源重质化程度不断升高,亟需提升重油加工能力,以保障我国能源安全。本项目提出等离子体甲烷活化与加氢反应相耦合的新型重油加氢路线,实现了常温常压重油加氢并副产乙烯,同时避免了甲烷制氢能耗高、催化剂易失活、工艺流程长等传统重油加氢技术瓶颈问题,具有重要科学和工程意义。围绕脉冲等离子体甲烷和重油高效转化,掌握了适用于重油加氢反应的脉冲等离子体源技术,实现了甲烷等离子体中活性粒子和产物选择性调控,优化了氢自由基与重油反应耦合方式,揭示了脉冲等离子体与重油耦合体系的反应机制,取得重要结果如下:① 采用脉冲介质阻挡放电(DBD)等离子体,结合结构化镍基催化剂,解决了竞争反应消耗氢自由基等问题,发现了等离子体加氢反应“窗口”条件,突破了常规加氢反应的高温高压氢气条件限制,实现了常温常压甲烷直接加氢;② 揭示了甲烷放电中氢自由基产生和输运过程,优化了氢自由基与重油作用方式,国内率先测定氢自由基密度为10^15 cm^-3量级,约150-200微秒衰减1个数量级,寿命为毫秒量级,实现了厘米级氢自由基输运;③ 建立了甲烷等离子体加氢反应的反应动力学模型,并进行了密度泛函计算,从分子、原子层面揭示了甲烷脉冲DBD等离子体加氢反应的反应机制和动力学过程;④ 提出了甲烷等离子体—重油共裂解制乙烯路线,通过调控脉冲火花放电等离子体,甲烷和重油转化率均超过80%,氢气选择性分别为40%和7%,乙炔选择性均超过60%和40%。裂解气经后级催化生成乙烯,乙烯总收率超过25%。项目研究成果为碳基能源小分子高效转化技术和重油大分子高值化利用技术提供了科学理论依据和关键技术支撑,缩短了甲烷转化和重油加工的工艺流程、减少碳排放,助力我国“碳达峰、碳中和”目标。同时培养了一批等离子体能源化工的专业技术人才,丰富了脉冲等离子体的技术创新,推进了电工技术与炼油化工交叉融合,具有重要的理论价值和应用前景。

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  • 2.纳秒脉冲介质阻挡放电等离子体驱动CH_(4)-CH_(3)OH转化制备液态化学品的特性研究

    • 关键词:
    • 纳秒脉冲;介质阻挡放电;甲烷转化;等离子体化学
    • 黑雪婷;高远;窦立广;李江伟;陈根永;邵涛
    • 《电工技术学报》
    • 2022年
    • 15期
    • 期刊

    开发非合成气路线的 CH-CHOH 直接制取高碳液态化学品转化技术可有效规避传统工业中面临的高危反应条件、废水排放、原子经济性低等问题。该文以 CH、CHOH 为原料,采用纳秒脉冲放电等离子体驱动 CH-CHOH 直接合成 C-C液态产品,主要探究

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  • 3.脉冲介质阻挡放电等离子体甲基萘加氢转化 附视频

    • 关键词:
    • 脉冲放电;低温等离子体;加氢;重质油;甲基萘
    • 《查看该刊数据库收录来源》
    • 2023年
    • 期刊

    随着全球石油资源重质化程度不断加深,常规石油加氢工艺正面临愈发严重的挑战。低温等离子体技术为缓解加氢工艺中高温、高压、催化剂失活等难题提供了新思路。选择1-甲基萘作为重质油模型化合物,在无催化剂的温和条件下研究脉冲介质阻挡放电等离子体加氢的转化规律和反应机理。结果表明:甲基萘在氢气等离子体中容易发生饱和加氢反应,而在甲烷等离子体中则更易发生不饱和加氢反应;增大脉冲电压与脉冲重复频率有利于等离子体甲基萘加氢,但过高会导致加氢反应向裂解反应转变。获得了等离子体甲基萘加氢反应的发射光谱和Hα谱线演化过程,估算气体温度约为350 K,结合密度泛函计算结果推测等离子体甲基萘加氢是H自由基引发的芳香环逐步加氢反应。研究结果为后续等离子体加氢研究提供了参考。

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  • 4.Deep Learning + Complex Physics Field Modeling: Illustrated by the Example of Numerical Investigation on Low Temperature Plasma

    • 关键词:
    • Complex networks;Deep neural networks;Feedforward neural networks;Learning systems;Partial differential equations;Complex physic field;Constraints method;Deep learning;Field model;Learning efficiency;Learning fields;Low temperature plasmas;Numerical investigations;Physical field;Physical process
    • Zhao, Chaoqun;Pan, Jie;Li, Bin;Liu, Yun
    • 《10th Frontier Academic Forum of Electrical Engineering, FAFEE 2022》
    • 2023年
    • December 7, 2022 - December 8, 2022
    • Xian, China
    • 会议

    In deep learning field, the appropriate selection of constraints directly affects the learning efficiency and learning results of a network. Partial differential equations (PDEs) which are extremely accurate compared to the constraint methods employed in traditional neural networks are natural constraint models in complex physical fields. In this paper, based on this premise we propose a new method to solve complex physical field simulation problems. We approximate the variables in a complex physical field by building a feedforward deep neural network while applying the chain rule of calculus to encode the corresponding PDEs into the loss function to add constraints. It is worth noting that we have only used part of the equations of the physical process rather than all of them. In other words, instead of solving the equations we learn the whole physical process via the partial PDEs constraints and a few data points. We verify the effectiveness of the deep learning method via learning low-temperature plasma model that is composed of complex physical processes. This technique presents a paradigm for the simulation of complex physical field problems. © 2023, Beijing Paike Culture Commu. Co., Ltd.

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  • 5.脉冲介质阻挡放电等离子体甲基萘加氢转化

    • 关键词:
    • 脉冲放电;低温等离子体;加氢;重质油;甲基萘
    • 范喆;孙昊;张帅;窦立广;韩伟;杨清河;邵涛
    • 《石油学报》
    • 2023年
    • 39卷
    • 05期
    • 期刊

    随着全球石油资源重质化程度不断加深,常规石油加氢工艺正面临愈发严重的挑战。低温等离子体技术为缓解加氢工艺中高温、高压、催化剂失活等难题提供了新思路。选择1-甲基萘作为重质油模型化合物,在无催化剂的温和条件下研究脉冲介质阻挡放电等离子体加氢的转化规律和反应机理。结果表明:甲基萘在氢气等离子体中容易发生饱和加氢反应,而在甲烷等离子体中则更易发生不饱和加氢反应;增大脉冲电压与脉冲重复频率有利于等离子体甲基萘加氢,但过高会导致加氢反应向裂解反应转变。获得了等离子体甲基萘加氢反应的发射光谱和Hα谱线演化过程,估算气体温度约为350 K,结合密度泛函计算结果推测等离子体甲基萘加氢是H自由基引发的芳香环逐步加氢反应。研究结果为后续等离子体加氢研究提供了参考。

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  • 6.One-step high-value conversion of heavy oil into H-2, C2H2 and carbon nanomaterials by non-thermal plasma

    • 关键词:
    • Non-thermal plasma; Plasma cracking; Hydrogen; Acetylene; Carbon; Heavyoil;PYROLYSIS FUEL-OIL; HYDROGEN-PRODUCTION; PHYSICOCHEMICALCHARACTERIZATIONS; THERMODYNAMIC ANALYSIS; ASSISTED SYNTHESIS;ARC-DISCHARGE; N-DODECANE; METHANE; ACETYLENE; OXIDATION
    • Fan, Zhe;Sun, Hao;Dou, Liguang;Zhang, Shuai;Han, Wei;Zhang, Cheng;Shao, Tao
    • 《CHEMICAL ENGINEERING JOURNAL》
    • 2023年
    • 461卷
    • 期刊

    Non-thermal plasma is promising for cracking the abundant but low-quality heavy oil into value-add chemicals due to its wide feedstock adaptability and high conversion rate. In this work, heavy oil cracking characteristics by microsecond pulsed spark discharge plasma were investigated in terms of pulse voltage, pulse repetition fre-quency and discharge power. Experiment results indicate pulse voltage and pulse repetition frequency are the main factors to control product yields and distribution. Pulse voltage determines single pulse energy and in-fluences discharge stability and gas temperature. Pulse repetition frequency determines discharge intervals and affects collision reactions and quenching process. The maximum heavy oil conversion rate was 50.4% and the mass yields of H-2 and C2H2 were 3.3% and 19.7% with 10.1 W discharge power, and H-2 and C2H2 production energy consumption were 25.2 kW.h/m(3)H(2) and 55.4 kW.h/m(3)C(2)H(2). Compared with thermal plasma, heavy oil conversion rate of this work increased 12% with above 95% reduction in discharge power, and this work has a significant advantage in H-2 and C2H2 production energy consumption. Carbon nanomaterials composed of carbon nanoflakes and nanoparticles can be obtained while producing H-2 and C2H2. Especially, there were few-layers graphene nanoflakes (GNFs) in the carbon nanomaterials, which realized the full utilization of heavy oil. The possible reaction mechanism of heavy oil cracking was discussed using saturates-nucleating-aromatics-flaking theory. This work provides an effective COx-free method for one-step production of H-2, C2H2 and car -bon nanomaterials, which has wide application prospects for heavy oil utilization.

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  • 7.Catalyst-free toluene hydrogenation to methyl-cyclohexane by pulsed DBD plasma under ambient conditions

    • 关键词:
    • Catalysts;Cyclohexane;Density functional theory;Dielectric barrier discharge;Dielectric devices;Dielectric materials;Energy utilization;Hydrogenation;Molar ratio;Molecular dynamics ;Olefins;Ambient conditions;Ambient hydrogenation;Ambients;Catalyst-free;Dielectric barrier discharge plasmas;Hydrogenation reactions;Methyl cyclohexane;Pulsed dielectric barrier discharges;Reactor temperatures;Toluene hydrogenation
    • Sun, Hao;Fan, Zhe;Liu, Yadi;Dou, Liguang;Zhang, Shuai;Han, Wei;Yang, Qinghe;Shao, Tao
    • 《Chemical Engineering Journal》
    • 2023年
    • 465卷
    • 期刊

    Hydrogenation of aromatic compounds is an important reaction in the petrochemical, pharmaceutical, and organic industries. In this paper, we report a novel catalyst-free hydrogenation process that converted gaseous toluene into methyl-cyclohexane at ambient pressure and room temperature using microsecond pulsed dielectric barrier discharge (DBD). The hydrogenation performance of the toluene was investigated in terms of the pulse repetition frequency, reactor temperature, and toluene concentration. The experiments show that the toluene was easily hydrogenated to methyl-cyclohexane by the H2 DBD plasma, in which higher PRF, lower reactor temperature and higher H2 concentration were favorable for the production of methyl-cyclohexane. The highest molar fraction of the methyl-cyclohexane was 80.1% with energy consumption of 0.12 kW∙h/mmol. Controlled experiments with Ar atmosphere or different feedstocks (d-toluene, methyl-cyclohexadiene and methyl-cyclohexene) indicate that the H radicals from the H2 DBD plasma realize the toluene hydrogenation. The possible reaction mechanism of the plasma-enabled hydrogenation was discussed via the optical emission spectroscopy (OES), density functional theory (DFT) and molecular dynamic simulations, which confirms that the H radicals produced by the electron-impact reactions induce the step-by-step hydrogenation reaction of the toluene. Overall, this work provides not only new insights into the plasma-enabled hydrogenation reaction, but also a potentially effective catalyst-free method for hydrogenation applications. © 2023 Elsevier B.V.

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  • 8.二硫化钼直接制备加氢脱硫催化剂技术展望

    • 关键词:
    • 二硫化钼 加氢脱硫 催化剂 硫化态 助剂 纳米尺度化 基金资助:国家自然科学基金项目(51637010); 国家重点研发计划(2017YFB0306603); 专辑:工程科技Ⅰ辑 专题:燃料化工 石油天然气工业 分类号:TE624.93 手机阅读
    • 杨闯闯;代巧玲;户安鹏;杨清河
    • 期刊

    随着原油重质化和劣质化程度的加深以及环保法规的日益严格,加氢脱硫成为获得清洁燃料油的重要手段,催化剂是加氢脱硫技术的核心。针对现有加氢脱硫催化剂制备路线存在的硫化不充分、开工周期长、环境不友好、制备路线繁琐等不足,提出开发兼顾低成本、高活性和环境友好三方面的催化剂制备路线,即以 MoS2直接制备加氢脱硫催化剂。对 MoS2和纳米 MoS2的制备以及 MoS2直接制备加氢脱硫催化剂的研究现状进行了综述,并对该制备路线的研究方向进行了展望。

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  • 9.微波等离子体辅助合成纳米金属氧化物的研究

    • 关键词:
    • 微波等离子体;纳米金属氧化物;粒径;甲烷干重整;甲烷无氧转化
    • 臧子豪
    • 指导老师:河北工业大学 潘如政
    • 学位论文

    纳米金属氧化物的粒径对其性能有很大影响,而微波等离子体作为低温等离子体的一种,具有较多高能电子、离子和激发态自由基等高活性物种,以及独特的温度物理特性,有利于降低纳米金属氧化物粒径从而改善其性能,具有较高的研究价值。首先,设计并搭建了一台波导耦合型微波等离子体放电平台,基于发射光谱诊断法对微波等离子体的电气和物理参数进行了分析。研究发现:气体温度、电子温度随微波功率的升高而升高;当微波功率为480 W时,气体温度为1350 K,淬冷速率约为148 K/8),较高的淬冷速率有利于降低纳米金属氧化物的粒径。之后,使用微波等离子体放电平台制备了镍/二氧化铈纳米金属氧化物,探究了不同微波功率,元素不同配比对纳米金属氧化物的影响。结果表明:产物粒径随着微波功率的提高而降低,当微波功率为480 W时,粒径约为8.1 nm,约为浸渍法的三分之一,当镍铈元素物质的量比为1:20时,镍/二氧化铈纳米金属氧化物对甲烷干重整性能最优,并且温度活性测试和反应空速活性测试的性能均优于浸渍法制备镍/二氧化铈纳米金属氧化物(镍铈元素物质的量比为1:20)。最后,探究了不同溶剂对纳米金属氧化物性能的影响。分别以水、2-乙基己酸/乙醇为溶剂制备了不同元素物质的量比铁/二氧化铈纳米金属氧化物。相比于水,以2-乙基己酸/乙醇为溶剂使粒径进一步降低为6.3 nm,同时比表面积增大一倍。以2-乙基己酸/乙醇为溶剂能使纳米金属氧化物的合成路径由以液相途径为主转变为气相和液相两种途径,而气相途径更有利于降低纳米金属氧化物的粒径。另外,通过光谱分析得到,2-乙基己酸/乙醇的引入降低了氧自由基的含量,而在缺氧条件下,有利于四价铈离子向三价铈离子的转变,从而产生更多的氧空位。经过甲烷无氧转化测试发现:在相同元素物质的量比、反应空速的条件下,以2-乙基己酸/乙醇为溶剂制备的铁/二氧化铈纳米金属氧化物的活性高于以水为溶剂制备的铁/二氧化铈纳米金属氧化物。本文设计并搭建的微波等离子体放电平台,能够较为快速、便捷的制备单组份或多组份的纳米金属氧化物,所得产物具有一定的实际应用价值,该工艺为等离子体材料制备领域提供了一种新思路。

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  • 10.Pulsed discharge plasma induced hydrogenation of aromatic compound in heavy oil: Reaction mechanism upon impact by operating conditions

    • 关键词:
    • Aromatization;Atmospheric pressure;Dielectric barrier discharge;Dielectric devices;Dielectric materials;Heavy oil production;Hydrogenation;Plasma applications;Toluene;Aromatic rings;Condition optimizations;Heavy oil processing;Highest temperature;Oil processing;Operating condition;Plasma-enabled hydrogenation;Reaction condition optimization;Reaction conditions;Reaction mechanism
    • Liu, Yadi;Sun, Hao;Fan, Zhe;Zhang, Cheng;Shao, Tao
    • 《Journal of the Energy Institute》
    • 2022年
    • 105卷
    • 期刊

    Hydrogenation is an essential step for heavy oil upgrading by raising the H/C ratio but commonly requires high H2 pressure and high temperature. Non-thermal plasma provides a highly promising method for heavy oil hydrogenation at ambient conditions without a catalyst. Here we demonstrate a new approach to in-situ hydrogenation of ethylbenzene as heavy oil model compound using a pulsed dielectric barrier discharge plasma and examine the reaction mechanism upon impact by operating conditions. Results show that a higher H density is conducive to the aromatic ring hydrogenation, and the average H number added to the aromatic ring increases by ∼50% as the pulse repetition frequency increases. The high-energy electrons positively associated with the H radical density result in excessive cracking of ethylbenzene or the hydrogenated products, and the hydrogenation process is inhabited at high temperatures. Overall, a higher pulse repetition frequency, appropriate voltage amplitude, and lower temperature are determined to ensure the hydrogenation process. The present work may provide guiding principles for optimizing the reaction conditions for plasma-enabled aromatic ring hydrogenation and contribute to the future upgrading of heavy oils.
    © 2022 Energy Institute

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