多工况下高速动车组牵引斜齿轮的修形设计及降噪优化方法研究

项目来源

国家自然科学基金(NSFC)

项目主持人

汤兆平

项目受资助机构

华东交通大学

项目编号

51765015

立项年度

2017

立项时间

未公开

项目级别

国家级

研究期限

未知 / 未知

受资助金额

35.00万元

学科

工程与材料科学-机械设计与制造-传动与驱动

学科代码

E-E05-E0502

基金类别

地区科学基金项目

关键词

修形 ; 多工况 ; 接触分析 ; 降噪优化 ; 传动性能

参与者

颜力;王均刚;刘全民;王朝兵;舒文豪;蒋益平;胡瑜涛;王俊鹏;熊小颖

参与机构

中车戚墅堰机车车辆工艺研究所有限公司

项目标书摘要:牵引齿轮传动系统的动态特性对高速动车组运行的安全性、舒适性和可靠性影响重大。齿轮修形优化是提高传动性能、减振降噪的有效措施,课题拟基于齿轮修形原理、柔体动力学理论、噪声辐射理论及有限元—边界元方法,分析牵引斜齿轮的啮合性能及工况载荷特点,研究以噪声最小为直接目标的修形优化方法;建立系统动力学有限元和声学边界元耦合模型,探寻齿轮传动过程中噪声随修形参数的变化规律,建立两者之间的直接映射关系;提出多工况下齿轮修形优化指标权重的决策方法,建立满足多工况运行条件的齿轮修形多目标优化模型并加以验证。研究内容包括:(1)高速动车组牵引斜齿轮的修形设计方法研究;(2)系统动力学分析;(3)修形参数与传动噪声之间的映射关系研究;(4)多目标修形优化模型的建立和求解。研究成果不仅有利于提高我国动车组牵引齿轮的自主研发能力和水平,而且对于齿轮修形优化理论和高铁降噪控制技术的发展具有重要理论价值和实际应用前景。

Application Abstract: The dynamic characteristics of traction gear transmission system plays significant effect on the safety,comfortability and reliability of high speed EMU.Transmission performance improvement,vibration decrease and noise reduction can be effectively achieved by gear modification optimization.On the basis of gear modification theorem,flexible-body dynamics theorem,noise radiation theorem,and finite element-boundary element method,this project will focus on advanced optimization method of gear modification which directly subject to minimization of the noise,by analyzing mesh characteristics and load features of the traction helical gear.Then it will establish the model of system dynamics coupled with infinite element and acoustic boundary element,explore the rules of noise changed with modified tooth parameters during transmission,and construct direct mapping relationship between the noise and parameters.A decision scheme will be proposed for the index weight in the gear modification and optimization under multiple load cases.Accordingly,a multi-objective optimal gear modification model will be built to meet the multiple load cases in this project for verification.Our research work includes:(1)Modification design method for traction helical gears of high speed EMU.(2)System dynamics analysis.(3)Mapping relationship between tooth modification parameters and gearing noise.(4)Establishment and solution of the multi-objective optimization tooth modification model.The research achievements are not only beneficial to improve the independent research and development ability of high speed EMU traction gear in China,but also have the significant theoretical value and broad prospect of the practical application in development of gear modification optimization theory and noise control technology for the high speed railway.

项目受资助省

江西省

项目结题报告(全文)

牵引齿轮传动系统的动态特性对高速动车组运行的安全性、舒适性和可靠性影响重大。齿轮修形优化是提高传动性能、减振降噪的有效措施,课题基于齿轮修形原理、柔体动力学理论、噪声辐射理论及有限元—边界元方法,分析了高速动车组牵引斜齿轮以及齿轮传动系统的啮合性能及工况载荷特点,研究了以噪声最小为直接目标的综合修形优化方法;建立了系统动力学有限元和声学边界元耦合模型,探寻了齿轮传动过程中噪声随修形参数的变化规律,建立了两者之间的直接映射关系;提出了多工况下齿轮修形优化指标权重的决策方法,建立满足多工况运行条件的齿轮修形多目标优化模型并加以验证。研究内容及结论如下:.(1)研究了高速动车组牵引斜齿轮的齿向结合齿廓综合修形的设计方法,确定了修形优化模型中各参数的取值范围;.(2)基于RecurDyn和ROMAX软件,针对齿轮传动系统进行了动态啮合仿真、模态分析、动态谐响应分析以及振动和噪声等动力学和声学特性分析;.(3)基于改进BP神经网络、径向基神经网络和极限学习机(ELM)等机器学习方法分别建立齿轮传动系统的辐射噪声预测模型,研究修形参数与传动噪声之间的映射关系;.(4)建立了齿轮传动系统修形降噪优化模型,分别设计了麻雀搜索算法、多岛遗传算法和SA算法等对优化模型进行求解,获得了辐射噪声最小情形下的齿轮修形参数组合。.(5)以动车组典型的持续工况和高速工况为例,以工况运行时间和运行过程中的振动贡献量为衡量指标,确定各工况下综合修形参数的权重,提出了多工况下齿轮修形降噪方法。.(6)引入多目标模糊综合评价模型,对持续工况下修形最优参数、高速工况下修形最优参数以及多工况下修形最优参数三种情形下的齿轮传动系统的传动误差、偏载情况、最大振动加速度和声功率级四个衡量指标进行多目标模糊综合评价,实现了多工况下修形最优设计。.本课题研究成果不仅有利于提高我国动车组牵引齿轮的自主研发能力和水平,而且对于齿轮修形优化理论和高铁降噪控制技术的发展具有重要理论价值和实际应用前景。

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  • 1.多工况下新能源汽车二级减速器传动系统的动态特性分析

    • 关键词:
    • 新能源汽车;多工况;动力学分析;NVH分析;Romax
    • 汤兆平;涂松;王曼宇;赵旻;汪敏;梅自元
    • 《重庆理工大学学报:自然科学》
    • 2022年
    • 8期
    • 期刊

    减速器传动系统作为新能源汽车的核心部件,承担着传递动力的重要任务。实际运行过程中,因传动系统本身结构、制造和装配误差、齿轮啮合冲击等原因,减速器传动系统成为汽车室内噪声的主要来源。以新能源汽车二级减速器的传动系统作为研

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  • 2.Modification and Noise Reduction Design of Gear Transmission System of EMU Based on Generalized Regression Neural Network

    • 关键词:
    • gear transmission system; GRNN; PSO algorithm; modification noisereduction; optimal design;TRACTION GEAR; RADIATION
    • Tang, Zhaoping;Wang, Manyu;Zhao, Min;Sun, Jianping
    • 《MACHINES》
    • 2022年
    • 10卷
    • 2期
    • 期刊

    In view of traction gear vibration and noise affecting the performance of the transmission system and the comfort of passengers when the electric multiple units (EMU) is running at high speed, taking the traction gear transmission system of an EMU as the research object by using Romax software to construct the parametric modification model of the gear transmission system based on gear modification theory. Combined with multibody dynamics, the vibration response characteristics of the transmission system are simulated and analyzed. A radiated noise prediction model is established using the acoustic boundary element method, based on the generalized regression neural network (GRNN). To further explore the influence of gear modification methods and parameters on vibration and noise characteristics and minimize gear transmission's radiation noise. A particle swarm optimization (PSO) algorithm is designed to solve the optimal modification parameters. The simulation results reveal that after the optimization and modification, the gear transmission error is significantly reduced, the contact status is considerably improved, and the root mean square value of the acoustic power level is reduced by 13.10 dB, which is a reduction of 14%. It shows that the design can effectively reduce the radiation noise of EMU gear trans-mission system.

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  • 3.Optimal design of noise reduction and shape modification for traction gears of EMU based on improved BP neural network

    • Tang, Zhaoping;Wang, Min;Xiong, Xiaoying;Wang, Manyu;Sun, Jianping;Yan, Li
    • 《NOISE CONTROL ENGINEERING JOURNAL》
    • 2020年
    • 69卷
    • 4期
    • 期刊

    Under high-speed operating conditions, the noise caused by the vibration of the traction gear transmission system of the Electric Multiple Units (EMU) will distinctly reduce the comfort of passengers. Therefore, analyzing the dynamic characteristics of traction gears and reducing noise from the root cause through comprehensive modification of gear pairs have become a hot research topic. Taking the G301 traction gear transmission system of the CRH380A high-speed EMU as the research object and then using Romax software to establish a parametric modifi- cation model of the gear transmission system, through dynamics, modal and Noise Vibration Harshness (NVH) simulation analysis, the law of howling noise of gear pair changes with modification parameters is studied. In the small sample training environment, the noise prediction model is constructed based on the priority weighted Back Propagation (BP) neural network of small noise samples. Taking the minimum noise of high-speed EMU traction gear transmission as the optimization goal, the simulated annealing (SA) algorithm is introduced to solve the model, and the optimal combination of modification parameters and noise data is obtained. The results show that the prediction accuracy of the prediction model is as high as 98.9%, and it can realize noise prediction under any combination of modification parameters. The optimal modification parameter combination obtained by solving the model through the SA algorithm is imported into the traction gear transmission system model. The vibration acceleration level obtained by the simulation is 89.647 dB, and the amplitude of the vibration acceleration level is reduced by 25%. It is verified that this modification optimization design can effectively reduce the gear transmission. (C) 2021 Institute of Noise Control Engineering.

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  • 4.Optimal design of noise reduction and shape modification for traction gears of EMU based on improved BP neural network(Open Access)

    • Tang, Zhaoping ; Wang, Min ; Xiong, Xiaoying ; Wang, Manyu ; Sun, Jianping ; Yan, Li
    • 《Noise Control Engineering Journal》
    • 2021年
    • 69卷
    • 4期
    • 期刊

    Under high-speed operating conditions, the noise caused by the vibration of the traction gear transmission system of the Electric Multiple Units (EMU) will distinctly reduce the comfort of passengers. Therefore, analyzing the dynamic characteristics of traction gears and reducing noise from the root cause through comprehensive modification of gear pairs have become a hot research topic. Taking the G301 traction gear transmission system of the CRH380A high-speed EMU as the research object and then using Romax software to establish a parametric modification model of the gear transmission system, through dynamics, modal and Noise Vibration Harshness (NVH) simulation analysis, the law of howling noise of gear pair changes with modification parameters is studied. In the small sample training environment, the noise prediction model is constructed based on the priority weighted Back Propagation (BP) neural network of small noise samples. Taking the minimum noise of high-speed EMU traction gear transmission as the optimization goal, the simulated annealing (SA) algorithm is introduced to solve the model, and the optimal combination of modification parameters and noise data is obtained. The results show that the prediction accuracy of the prediction model is as high as 98.9%, and it can realize noise prediction under any combination of modification parameters. The optimal modification parameter combination obtained by solving the model through the SA algorithm is imported into the traction gear transmission system model. The vibration acceleration level obtained by the simulation is 89.647 dB, and the amplitude of the vibration acceleration level is reduced by 25%. It is verified that this modification optimization design can effectively reduce the gear transmission. © 2021 Institute of Noise Control Engineering.

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  • 5.基于对角修形的新能源汽车二级减速器齿轮降噪研究

    • 关键词:
    • 新能源汽车;对角修形;减速器齿轮;降噪;Romax
    • 赵旻;陈赞西;汤兆平;汪敏;郑显良;孙剑萍
    • 《科学技术与工程》
    • 2020年
    • 23期
    • 期刊

    为了减小振动和噪声,以某款新能源汽车二级减速器为例,利用Romax软件构建减速器斜齿轮传动系统的三维模型,分析该系统的单位长度载荷、传动误差以及噪声、振动与声振粗糙度(noise,vibration,harshness,NVH)。针对Romax对角修形的参数设

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  • 6.Optimal Design of Traction Gear Modification of High-Speed EMU Based on Radial Basis Function Neural Network

    • 关键词:
    • Railroads;Vibration analysis;Numerical methods;Vehicle transmissions;Optimal systems;Radial basis function networks;Traction motors;Railroad cars;Electric traction;Power transmission ;Genetic algorithms;Dynamic characteristics;Electric multiple unit;Finite element simulations;Gear transmission system;Helical gear transmissions;Multi island genetic algorithms;Radial basis function neural networks;RBF(radial basis function)
    • Tang, Zhaoping;Wang, Manyu;Hu, Yutao;Mei, Ziyuan;Sun, Jianping;Yan, Li
    • 《IEEE Access》
    • 2020年
    • 8卷
    • 期刊

    The dynamic characteristics of the traction gear transmission system have a great influence on the safety, comfort, and reliability of EMU (electric multiple units). Combining the methods of theoretical analysis, numerical simulation, and optimization design theory, establishing a parameterized gear modification model. Meanwhile, designing reasonable shape modification schemes and parameters. The dynamic characteristics, vibration response characteristics, and acoustic response characteristics of gear meshing of CRH380A high-speed EMU under continuous traction conditions are analyzed. The corresponding relationship between gear modification parameters and gear transmission radiation noise is approximated by finite element simulation data and RBF (radial basis function) neural network. Using a multi-island genetic algorithm to optimize gear modification parameters to minimize gear transmission noise, further seeking to meet the low-noise modification design of high-speed train traction helical gear transmission system under continuous operating conditions method.
    © 2013 IEEE.

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  • 7.Design of Multi-Stage Gear Modification for New Energy Vehicle Based on Optimized BP Neural Network

    • 关键词:
    • Noise abatement;Vibration analysis;3D modeling;Vehicle transmissions;Neural networks;Backpropagation;Power transmission;Bayesian regularization;BP (back propagation) neural network;GA (genetic algorithm);Gear transmission system;Maximum vibration acceleration;Noise , vibration , and harshness;Optimization algorithms;Vibration and noise reduction
    • Tang, Zhaoping;Wang, Manyu;Chen, Zanxi;Sun, Jianping;Wang, Min;Zhao, Min
    • 《IEEE Access》
    • 2020年
    • 8卷
    • 期刊

    The NVH (Noise, Vibration, and Harshness) characteristics of new energy vehicles are the key indexes to measure interior comfort. The multi-stage gear reducer in the transmission system is the primary source of vibration and noise. The parameterized 3D model of the multi-stage gear transmission system of the new energy vehicle was established through Romax software, and the comprehensive gear Modification method of the tooth direction combined with the tooth profile was built. Then a complete simulation analysis process is established to solve the maximum vibration acceleration of the multi-stage gear transmission system under constant speed condition, to obtain the simulation data of two-stage gear set under different Modification parameters. The traditional BP (Back Propagation) neural network is optimized and improved through the optimal selection of network parameters combined with Bayesian regularization. Based on the optimized BP neural network, a Modified parameter-vibration noise prediction model is constructed. Finally, the GA (Genetic Algorithm) optimization algorithm is used to solve the prediction model to obtain the optimal combination of Modification parameters aiming at the minimum vibration acceleration, the effectiveness and reliability of the Modified design are verified through actual simulation. It provides ideas and a basis for the research on vibration and noise reduction of multi-stage gears.
    © 2020 Institute of Electrical and Electronics Engineers Inc.. All rights reserved.

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  • 8.An Efficient Uncertainty Measure-based Attribute Reduction Approach for Interval-valued Data with Missing Values

    • 关键词:
    • Uncertainty analysis;Data reduction;Attribute reduction;Attribute reduction algorithm;Classification performance;Incomplete data;Interval-valued data;Knowledge discovery and data minings;Positive region;Uncertainty measures
    • Shu, Wenhao;Qian, Wenbin;Xie, Yonghong;Tang, Zhaoping
    • 《International Journal of Uncertainty, Fuzziness and Knowlege-Based Systems》
    • 2019年
    • 27卷
    • 6期
    • 期刊

    Attribute reduction plays an important role in knowledge discovery and data mining. Confronted with data characterized by the interval and missing values in many data analysis tasks, it is interesting to research the attribute reduction for interval-valued data with missing values. Uncertainty measures can supply efficient viewpoints, which help us to disclose the substantive characteristics of such data. Therefore, this paper addresses the attribute reduction problem based on uncertainty measure for interval-valued data with missing values. At first, an uncertainty measure is provided for measuring candidate attributes, and then an efficient attribute reduction algorithm is developed for the interval-valued data with missing values. To improve the efficiency of attribute reduction, the objects that fall within the positive region are deleted from the whole object set in the process of selecting attributes. Finally, experimental results demonstrate that the proposed algorithm can find a subset of attributes in much shorter time than existing attribute reduction algorithms without losing the classification performance.
    © 2019 World Scientific Publishing Company.

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  • 9.基于Romax的高速动车牵引齿轮综合修形设计

    • 关键词:
    • 动车牵引齿轮;传动误差;接触斑点;综合修形;Romax designer
    • 汤兆平;熊小颖;曹艺藤
    • 《科学技术与工程》
    • 2019年
    • 31期
    • 期刊

    牵引齿轮修形是减小振动噪声、改善传动性能、提高乘客舒适度的常见方法。以CRH380A高速动车组G301牵引齿轮为研究对象,利用Romax软件构建齿轮副动力学仿真模型,在高速运行工况下对齿轮传动系统进行动态接触分析,基于接触斑点、啮合错位量等分析结果,提出全齿廓结合齿向的综合修形方法,并以传动误差和单位长度法向载荷变化量作为修形效果的评价指标。仿真表明,采用提出的综合修形方法,齿轮副的传动误差幅值和最大单位长度载荷分别降低了16. 75%、9. 80%,有效改善了齿轮的传动性能,减小了传动的啮合冲击,从而降低振动噪声,提升了乘客的舒适度。

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