压缩空气溶液干燥新方法及其关键基础问题研究

项目来源

国家自然科学基金(NSFC)

项目主持人

殷勇高

项目受资助机构

东南大学

立项年度

2017

立项时间

未公开

项目编号

51776036

研究期限

未知 / 未知

项目级别

国家级

受资助金额

60.00万元

学科

工程与材料科学-工程热物理与能源利用-工程热力学

学科代码

E-E06-E0601

基金类别

面上项目

关键词

压缩空气干燥 ; 吸收系统 ; 干燥技术 ; air drying technology ; absorption system ; compressed air drying

参与者

杨柳;陈婷婷;吕玥;张凡;湛长丰;周杰;陈桢

参与机构

东南大学;中国矿业大学;兰州交通大学

项目标书摘要:压缩空气干燥设备在气动动力与工艺气源等工业生产过程有广泛的应用和大量的需求,常规的压缩空气冷冻干燥和固体吸附干燥分别因冷冻除湿及固体再生等过程存在能耗大、系统复杂等问题。本项目提出溶液除湿与空压机余热回收有机结合的高效节能压缩空气溶液干燥新思路,充分利用压缩空气过程产生的废热驱动溶液除湿干燥循环。在微观层面通过分子动力学的方法,研究压缩空气干燥过程中压缩空气—溶液界面热质迁移特性及传质阻力形成机制,建立压缩空气溶液干燥过程理论模型;从介观层面研究压缩空气—溶液直接接触液膜破碎和携带机理,揭示携带液滴粒径尺度与粒径分布的决定因素,探究液滴产生和携带的抑制方法与措施;从宏观系统层面,研究基于混合溶液的压缩空气溶液干燥循环形式及热力特性,探讨压缩空气溶液干燥系统高效节能及降低压力露点的方法,为发展压缩空气—溶液热质耦合传递模型、高效的压缩空气溶液干燥方法、抑制液滴携带等方面提供理论和技术支撑。

Application Abstract: Compressed air dryers have been widely used and massively demanded in industrial processes such as pneumatic power and process gas source.The conventional freeze drying technology and solid desiccant adsorption method suffer from the problem of huge energy consumption and complex systems due to the low-temperature evaporation and the high-temperature regeneration respectively.In this project,a novel idea of compressed air drying method with high efficiency is proposed by combining liquid desiccant dehumidification with waste heat recovery from air compressors,which makes use of the waste heat during the compressing process to drive the liquid desiccant dehumidification cycle.In order to build theoretical models to describe the drying process by pressurized liquid desiccants,the characteristics of compressed air-aqueous solution interfaces and the forming mechanisms of mass transfer resistances are investigated by molecular dynamics.The mechanisms of liquid-film breakup and carrying are further studied in mesoscopic level under the conditions that liquid desiccants contact compressed air directly.Thus,the dominant factors of diameter distribution and substance composition for carried droplets can be determined.Theories and measures can also be developed to depress or even eliminate the generation of droplets.In addition,the methods of achieving better energy-saving effect and lower dew point temperature are explored based on the drying cycle using mixed liquid desiccants as well as its thermodynamic characteristics.This gives theoretical and technological guidance to developing heat and mass transfer models between compressed air and pressurized solution,enhancing efficient drying methods and solving droplet carrying problem.

项目受资助省

江苏省

项目结题报告(全文)

压缩空气干燥系统在气动动力与工艺气源等工业生产过程有广泛的应用和大量的需求,常规的冷冻式压缩空气干燥方法和固体吸附式压缩空气干燥方法分别因降温除湿、固体吸附剂再生等过程存在除湿能效低、系统复杂、能耗高等问题。本项目提出的溶液式压缩空气干燥新方法,将溶液除湿循环与空压机余热回收有机结合,形成了高效节能压缩空气干燥新思路,充分利用压缩空气过程产生的废热驱动溶液除湿循环,对压缩空气进行除湿干燥,无需传统的电驱动制冷系统或者电驱动吸附—脱附床。采用分子动力学方法研究了盐溶液与高压空气间的能质输运过程,揭示了其能量、质量输运过程的分子行为及其在多参数作用下的变化规律,阐明了盐溶液—高压空气之间耦合能质传递机理,提出了用自由能垒大小解释除湿/再生过程传质系数的相对大小,获得了压缩空气—溶液界面附近热质耦合传递阻力形成的机制及主导因素。提出了通过多元组分调控的新思路形成饱和蒸气压温度敏感型新溶液配置方法,实现压力露点的调节控制。建立了多元近饱和盐溶液蒸气压的热力学模型,较常规模型具有更高的预测精度,基于该模型指导了针对性低成本、高性能多元除湿溶液的优化与开发,实现成本降低近50%,驱动热源温度降低5oC以上,使得空压机废热等低品位热能得到充分高效利用。测试了盐溶液降膜流动过程中气体携带液滴的颗粒物质量浓度及影响因素,为填料结构及运行参数的优化提供参考。研制了溶液式压缩空气干燥系统实验台并获得了系统运行特性,建立了高压空气—除湿溶液耦合热质传递过程稳态与动态模型,指导了系统的运行参数优化设计,提升了系统能效水平。结果表明本项目提出的方法可以充分利用空压机余热,实现压缩空气的干燥,并能够将压力露点控制到-3oC以下,有效拓展了冷冻式压缩空气干燥的压力露点调节范围。研究结果为溶液式压缩空气干燥系统设计、压缩空气—溶液热质耦合传递模型建立、抑制液滴携带控制等方面提供理论和技术支撑。

  • 排序方式:
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  • 1.基于物化热效应的制冷新循环热力分析

    • 关键词:
    • 氨基甲酸铵 两级压缩 中间压力 物化热效应 基金资助:国家重点研发计划项目(2018YFC0705306); 国家自然科学基金项目(51776036)~~; 专辑:工程科技Ⅰ辑 工程科技Ⅱ辑 专题:工业通用技术及设备 分类号:TB611 手机阅读
    • 周杰;殷勇高
    • 期刊

    提出一种基于物化热效应的制冷新循环,该循环利用氨基甲酸铵分解反应以及反应产物汽化的吸热效应进行制冷,利用该反应的逆反应实现放热。对不同运行工况下循环的热力性能进行了理论计算与分析,结果表明,吸、放热过程温差不宜高于40℃,中间压力、中间温度对循环热力性能影响显著,存在最佳的中间压力使循环热力性能达到最大,同时确定了该循环的最佳中间压力,且最佳中间温度为该压力下的平衡温度。与单级蒸汽压缩式制冷的理论循环相比,该循环的性能系数提高约20%,与液体汽化相变制冷循环相比,具有更高的能效。

    ...
  • 2.Effects of liquid-desiccant air conditioning processes on the presence of inhalable particles in the air

    • 关键词:
    • Liquid desiccant; Micro-particles; Flat filling-film; LiCl solution;Mass concentration;PERFORMANCE ANALYSIS; DEHUMIDIFICATION; SYSTEM
    • LYu Yue A;Yin Yonggao;Zhao Xingwang;Zhang Chengbin
    • 《BUILDING AND ENVIRONMENT》
    • 2021年
    • 194卷
    • 期刊

    Liquid desiccant is a new means of controlling air humidity with significant energy-saving potential. However, direct contact between the salt solution and the treated air may cause carryover droplets that degrade the indoor air quality, and this is a major obstacle to widespread application. This paper experimentally investigates how dehumidification and regeneration using LiCl solution affect the mass concentration of micro-particles in the treated air. The results show that dehumidification tends to remove micro-particles with sizes of 0?2.5 ?m rather than carryover droplets, especially for PM2.5 by 7.73%. However, larger micro-particles with sizes of 2.5?10 ?m are generated during regeneration of the liquid desiccant, which indicates that the change in the amount of micro-particles depends on the direction of moisture migration. Increasing the rate of air or solution flow increases moisture migration during regeneration to release more micro-particles. Additionally, the amount of micro-particles released during counter flow is less than that during parallel flow, because the larger particles settle down during the former. This investigation should help to understand the behavior of carryover droplets in liquid-desiccant air-conditioning systems and inspire new methods for controlling humidity and particles.

    ...
  • 3.Modelling and performance evaluation of a novel disk-type liquid desiccant air dehumidifier with no film flow

    • 关键词:
    • Liquid desiccant dehumidification; Dehumidifier; Disk-type; No filmflow; Numerical study;SOLAR-STILL; COUNTER
    • Wang, Yuan;Yin, Yonggao;Zhang, Fan;Lyu, Yue
    • 《INDOOR AND BUILT ENVIRONMENT》
    • 2020年
    • 29卷
    • 9期
    • 期刊

    A liquid desiccant air dehumidifier (LDAD) with both high efficiency and low desiccant carryover is of vital significance to indoor environment. However, the instability introduced by desiccant film flow tends to deteriorate the droplets entrainment in product air and remains to be solved. In this study, a novel disk-type liquid desiccant air dehumidifier with no film flow (DLDAD) was developed to radically eliminate the apparent desiccant film flow. The distribution and refreshing of liquid desiccant on wetted surface is realized by the rotation of the disks rather than the film flow of liquid desiccant. The performance of DLDAD was numerically evaluated under varied dehumidifier parameters, including stage number, immersion depth, rotation speed and air and solution parameters. The results show that an increase in the stage number can increase dehumidification performance, ensuring the air outlet humidity ratio below 10 g/kg. The dimensionless immersion depth of 0.4 and the rotation speed of 3 r/min are suggested for better dehumidification performance in this case. Increasing solution concentration or decreasing solution temperature can effectively reduce the air outlet humidity ratio. All these results can support the structural design and practical application for LDADs with higher efficiency and lower desiccant carryover in the future.

    ...
  • 4.一种基于溶液除湿的消除湿烟羽新系统

    • 关键词:
    • 湿烟羽;消除;冷凝;溶液除湿;数学模拟
    • 程胜明;殷勇高
    • 《东南大学学报》
    • 2020年
    • 02期
    • 期刊

    提出一种基于溶液除湿的消除湿烟羽系统.该系统由烟气冷凝过程和烟气溶液除湿过程构成,利用盐溶液对待处理烟气进行除湿达到消除湿烟羽的技术标准,同时回收待处理烟气自身显热和潜热驱动溶液循环,不需要消耗额外热能,还能够回收烟气中水资源.建立了系统主要部件的数学模型,研究了待处理烟气温度tg,in、相对湿度RHg,in以及室外空气温度ta,amb、相对湿度RHa,amb对排放烟气参数、系统消除湿烟羽性能以及回收水分的影响.结果表明,随着tg,in和RHg,in的增大,消除湿烟羽性能逐渐降低,回收水分逐渐增多;当RHa,amb增大时,排放烟气温度、含湿量以及回收水分几乎无变化,但消除湿烟羽性能会逐渐降低;当ta,amb增大时,排放烟气温度和含湿量逐渐增大,消除湿烟羽性能逐渐增强,回收水分逐渐减少.

    ...
  • 5.填料表面参数对LiCl溶液降膜润湿性的影响

    • 关键词:
    • 溶液除湿;润湿性;临界喷淋量;填料表面参数
    • 吕玥;殷勇高
    • 《东南大学学报》
    • 2020年
    • 05期
    • 期刊

    针对改善溶液除湿空调系统中填料表面润湿性的问题,通过CFD模拟研究了填料表面倾斜角、接触角和表面形态对LiCl-H2O降膜润湿性及临界喷淋量的影响.模拟结果表明:填料表面的倾斜角越小,溶液液膜表面波动性越小,润湿性越好;填料表面的接触角越小,润湿性越好,达到满膜流动所需的临界喷淋量越小;接触角从40°变化到60°时临界喷淋量的增长量最大.在小喷淋量下,波形填料表面的润湿性较平板填料表面有显著提升;当喷淋量为0.288 m~3/(m·h)时,5 mm波高的波形填料表面的润湿率比平板表面增加超过50%;波高增大,润湿率虽有提高,但增加量仅在5%左右.另外,由于波形表面上液膜的稳定性较差,故满足满膜流动所需的临界喷淋量要比平板表面大.

    ...
  • 6.A molecular dynamics study on interaction contributions of components in liquid-vapor systems between LiBr aqueous solutions and air during absorption

    • 关键词:
    • LiBr aqueous solution; Molecular dynamics; Interaction; Orientationangle; Liquid-vapor system;MASS-TRANSFER PERFORMANCE; TRANSFER COEFFICIENTS; CONDITIONING SYSTEM;WATER MODELS; DESICCANT; DEHUMIDIFICATION; SIMULATION; ENHANCEMENT;INTERFACE; FLOW
    • Chen, Tingting;Yin, Yonggao;Zhang, Yuwen;Zhang, Xiaosong
    • 《APPLIED THERMAL ENGINEERING》
    • 2020年
    • 166卷
    • 期刊

    Liquid desiccant dehumidification has been prevalent for many years to remove moisture in the air. The application and enhancement of the involved absorption processes depend on the understanding of heat and mass transfer between liquid desiccants and air. In order to unravel the mystery of energy and mass transport during dehumidification, vapor absorption processes were simulated by molecular dynamics under different solution concentrations and temperatures. Energy characteristics and interaction components were further analyzed to obtain dominant particles in LiBr solutions during absorption. It is found Br- contributes the most in terms of the accumulated interactions when the water vapor molecule just enters into the interface for within 10 ps. This can be attributed to the occurrence of a OH bond directing to the liquid bulk with a high possibility of about 80%. However, after the absorbed water molecule entering into the interface for a longer time about 250 ps, the accumulated interactions caused by Li+ will be the largest under conditions with low concentrations and high temperatures. This is because the absorbed water molecule will gradually diffuse close to Li+ in the liquid desiccants and adjust the orientation around Li+. This study helps understand the absorption from microscopic level.

    ...
  • 7.A modified LIQUAC model for prediction of the vapor pressure of single liquid desiccant at high concentration and regeneration temperature

    • 关键词:
    • Liquid desiccant; Vapor pressure; High concentration; High temperature;Thermodynamic model;SOLVENT ELECTROLYTE SYSTEMS; EXCESS GIBBS ENERGY; THERMODYNAMICPROPERTIES; AQUEOUS-SOLUTIONS; G(E) MODEL; EQUILIBRIA; LIFAC
    • Che, Chunwen;Yin, Yonggao;Zhang, Fan
    • 《FLUID PHASE EQUILIBRIA》
    • 2020年
    • 514卷
    • 期刊

    A comparative study is conducted to find that there are significant prediction deviations of single liquid desiccants vapor pressure at high concentration and regeneration temperature (high temperature) based on existing typical models. Some factors affecting water activity are not taken into account in these models, and they become more significant at high temperature and high concentration. This paper proposes a modified LIQUAC model to improve the prediction accuracy of single liquid desiccants vapor pressure at high temperature and high concentration. In the modified thermodynamic model, the middle-range interaction is derived by enhancing temperature and concentration dependence. By analyzing the prediction results of three typical liquid desiccants, it is found that the theoretical framework of the novel model is better than that of two typical models (using same data base for parameterization) at high temperature and high concentration. The interaction parameters in the modified model have precise physical meanings and make the model can be extended to other electrolyte solutions. (C) 2020 Elsevier B.V. All rights reserved.

    ...
  • 8.Model evaluation of lithium bromide aqueous solution and characteristics of water transport behaviors in liquid–vapor systems by molecular dynamics

    • 关键词:
    • Lithium;Water absorption;Humidity control;Molecules;Bromine compounds;Mass transfer;Lithium bromide;Molecular dynamics;Phase interfaces;Air dehumidification;Energy transport;Heat and mass transfer;Interfacial performance;Molecular behavior;Polarizable model;Simulation accuracy;Transport phenomena
    • Chen, Tingting;Yin, Yonggao;Zhang, Yuwen;Zhang, Xiaosong
    • 《International Journal of Refrigeration》
    • 2019年
    • 107卷
    • 期刊

    Understanding heat and mass transfer between LiBr aqueous solution and vapor is a crucial issue in absorption refrigeration and air dehumidification for the purpose of intensifying transfer and conversion. This is difficult to be realized by macro experiments due to failing to catch detailed information of water molecules. Molecular dynamics has been resorted to for exploring mechanisms of chemical processes but the used force field dominates the simulation accuracy. In order to discover suitable force fields to describe interactions in LiBr solution, three recent models developed based on infinite dilution were evaluated in terms of static and transport properties. Results show that all models could predict the density with high accuracy. The model of Koneshan et al. achieves most properties with satisfactory accuracy and is the best one to simulate the surface tension, which indicates good interfacial performance. Further, by selecting the model of Koneshan et al., the energy and mass transport phenomenon through liquid–vapor interface was simulated and analyzed. Four behaviors of water molecules including absorption, release, replacement and reflection were observed near the interface of LiBr solution. It is found that the replacement behavior only occurs under high liquid temperature conditions and the reflection behavior is characterized by a steep energy ravine. This research provides data reference for the force field selection, setting a solid foundation for studying heat and mass transfer between LiBr solution and vapor by molecular dynamics. This research could also disclose the molecular behaviors between aqueous solution and air.
    © 2019 Elsevier Ltd and IIR

    ...
  • 9.A statistical thermodynamic model for prediction of vapor pressure of mixed liquid desiccants near saturated solubility

    • 关键词:
    • Dipole moment;Driers (materials);Hydrostatic pressure;Liquids;Solubility;Ions;Vapor pressure;Charge interactions;Charge-dipole interaction;Infinite dilution;Prediction accuracy;Saturated solubility;Solute concentrations;Solvent molecules;Statistical thermodynamic modeling
    • Che, Chunwen;Yin, Yonggao
    • 《Energy》
    • 2019年
    • 175卷
    • 期刊

    Because the weight of interactions in liquid desiccants varies with solute type and concentration, it is difficult for existing typical models to accurately quantify the interactions in mixed liquid desiccants near saturated solubility. A statistical thermodynamic model is proposed to predict the vapor pressure of mixed liquid desiccant solutions near saturated solubility by re-quantifying the weight of interactions between all species in solution. The model considers that charge interaction and non-charge interaction are still dominant, and charge-dipole interaction between ions and solvent molecules increases with the increase of solute concentration. Rigorous expressions are given to calculate the interactions: ion-ion charge interaction is described by modifying the Fowler-Guggenheim theory, charge-dipole interaction is expressed by combining the McMillan-Mayer theory with the Debye-Hückel theory, and non-charge interaction is calculated based on the extended UNIQUAC equation. The prediction accuracy comparison between the new model and two typical models shows that the new model has better accuracy, and the superiority of the model increases with the increase of solute concentration and temperature. The model can be recommended for the liquid desiccant solutions consisting of Li+, Ca2+, Cl− or Br− with concentration ranging from infinite dilution to near saturation and temperature ranging from 283.15 to 353.15 K. © 2019 Elsevier Ltd

    ...
  • 10.Model evaluation of lithium bromide aqueous solution and characteristics of water transport behaviors in liquid–vapor systems by molecular dynamics

    • 关键词:
    • Lithium;Water absorption;Humidity control;Molecules;Bromine compounds;Mass transfer;Lithium bromide;Molecular dynamics;Phase interfaces;Air dehumidification;Energy transport;Heat and mass transfer;Interfacial performance;Molecular behavior;Polarizable model;Simulation accuracy;Transport phenomena
    • Chen, Tingting;Yin, Yonggao;Zhang, Yuwen;Zhang, Xiaosong
    • 《International Journal of Refrigeration》
    • 2019年
    • 107卷
    • 期刊

    Understanding heat and mass transfer between LiBr aqueous solution and vapor is a crucial issue in absorption refrigeration and air dehumidification for the purpose of intensifying transfer and conversion. This is difficult to be realized by macro experiments due to failing to catch detailed information of water molecules. Molecular dynamics has been resorted to for exploring mechanisms of chemical processes but the used force field dominates the simulation accuracy. In order to discover suitable force fields to describe interactions in LiBr solution, three recent models developed based on infinite dilution were evaluated in terms of static and transport properties. Results show that all models could predict the density with high accuracy. The model of Koneshan et al. achieves most properties with satisfactory accuracy and is the best one to simulate the surface tension, which indicates good interfacial performance. Further, by selecting the model of Koneshan et al., the energy and mass transport phenomenon through liquid–vapor interface was simulated and analyzed. Four behaviors of water molecules including absorption, release, replacement and reflection were observed near the interface of LiBr solution. It is found that the replacement behavior only occurs under high liquid temperature conditions and the reflection behavior is characterized by a steep energy ravine. This research provides data reference for the force field selection, setting a solid foundation for studying heat and mass transfer between LiBr solution and vapor by molecular dynamics. This research could also disclose the molecular behaviors between aqueous solution and air. © 2019 Elsevier Ltd and IIR

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