变速驱机—杆—泵全耦合动力学行为及优化运行节能机理研究

项目来源

国家自然科学基金(NSFC)

项目主持人

冯子明

项目受资助机构

东北石油大学

项目编号

51774091

立项年度

2017

立项时间

未公开

研究期限

未知 / 未知

项目级别

国家级

受资助金额

60.00万元

学科

工程与材料科学-矿业与冶金工程-油气开采

学科代码

E-E04-E0402

基金类别

面上项目

关键词

变速驱动 ; 综合性能 ; 动力耦合 ; 节能机理 ; 机—杆—泵 ; Rod Pump ; Variable Speed Driving ; Coupling Dynamics Behavior ; Energy-Saving Mechanism ; Comprehensive Performance

参与者

周瑞芬;董康兴;宋微;丁焕焕;方欣;谭晶晶;张岩;隋旭

参与机构

东北石油大学

项目标书摘要:针对全周期变速驱动游梁式抽油机所引起的全耦合动力学问题,以电动机—抽油机—杆管液—抽油泵为研究对象,采用多节点动态同步测试技术,开展电机功率、减速器输出扭矩、杆柱载荷、悬点速度和泵效等多参量瞬态同步测试研究。依此建立抽油机运动、杆管液受迫有阻尼振动和泵阀流固耦合特性之间的全耦合动力学模型。从而揭示全周期变速驱动抽油机节能机理,提出抽油机变速优化策略模型和抽油机综合工作性能评价方法。主要研究内容:变速驱动游梁式抽油机系统全耦合动力学模型与求解方法;变速驱动时游梁式抽油机井降载节能机理及其综合性能评价方法;实验研究变速驱动时游梁式抽油机系统综合性能。本项目将揭示全周期变速驱动时抽油机运动特性、杆管液有阻尼受迫振动耦合特性、泵阀启闭特性及系统全耦合作用机制,获得全周期变速优化运行轨迹曲线,建立抽油机综合工作性能评价方法。该项目属于机械采油节能技术应用基础理论研究,具有重要的应用背景和发展需求。

Application Abstract: To research the unity-coupling dynamics problem of beam pumping unit by variable-speed-driving(VSD),we select prime motor、rod pump、rod-tube-fluid and oil pump as the research object and adopt multi-points dynamic testing technology to measure the multi-parameters of motor power,net torque of gearbox,load of rod,suspension velocity and pump efficiency.So,we will set up the unity-coupling dynamics models including kinetic characteristic of rod pump,damping vibration of rod-tube-fluid,and fluid-structure interaction of pump valve.We will reveal the energy-saving mechanism of rod pump by VSD and thereby set up a VSD optimizing method and an evaluation methodology for the comprehensive performance of rod pump.The main research contents are as follow:study on coupling dynamical model and calculation method of rod pump with VSD;study on energy-saving mechanism and evaluation methodology of rod pump with VSD;analyze the comprehensive performance of rod pump with VSD by experiments.This research will reveal the action mechanism of the unity-coupling dynamic system property,the kinetic characteristic of rod pump,the forced vibration performance with damp of rod-rube-fluid and the start-stop performance of pump valve,and will achieve the period track curve of the driving velocity,and will establish a comprehensive performance evaluation method of rod pump.This research belongs to the basic theory research for the energy-saving technology of rod pump,and has significant application background and development demand in oilfields.

项目受资助省

黑龙江省

项目结题报告(全文)

游梁式抽油机变速运行节能技术在国内外多个油田均有应用,该技术的目的是降低悬点载荷和能耗,增强采油装备的系统性能,但实际应用中有些油井出现了平衡差,超扭矩,泵效低等现象。现有变速节能技术偏重于工程应用,缺少相关基础理论和节能机理研究。针对全周期变速驱动游梁式抽油机所引起的全耦合动力学问题,以电动机—抽油机—杆管液—抽油泵为研究对象,采用多节点动态同步测试技术,开展电机功率、减速器输出扭矩、杆柱载荷、悬点速度和泵效等多参量瞬态同步测试研究,具体研究成果:考虑惯性载荷的影响,依据扭矩因数和悬点载荷建立曲柄轴处的扭矩平衡方程;根据电机特性计算获得曲柄的变角速度,得出曲柄轴的变角加速度,完成变速运行时的惯性扭矩求解;依据单元体受力平衡条件,建立杆管液三维有阻尼受迫振动力学偏微分方程模型;采用隐式差分格式,编制程序进行了杆管液三维波动方程的求解;联立电动机负载特性函数、四杆机构动力学函数和杆管液三维振动力学方程为偏微分方程组,并互为边界条件进行全耦合动力学方程求解,编制程序进行隐式迭代计算,求解出抽油机井系统多个节点的瞬态参量;以节电率最大为优化目标,以杆柱应力、减速箱净扭矩不超载及泵效不下降为约束条件,对理论计算的电机功率曲线进行傅里叶变换,逐阶展开获得最优电机驱动速度曲线;在游梁式抽油机模拟试验井上,进行变速运行多节点同步测试,验证理论模型的可靠性。该项目属于机械采油节能技术应用基础理论研究,具有重要的应用背景和发展需求。

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  • 1.Development and Application of Small-Displacement Subsurface Oil-Well Pump

    • 关键词:
    • Oil well testing;Oil field development;Efficiency;Oil well pumping;Development and applications;Discharge coefficients;Fluid production;Low-yield wells;Pump performance;Small displacement;Sucker rod pumping;Swabbing parameter
    • Cheng, Tian-cai;Jiang, Min-zheng;Dong, Kang-xing;Xu, Shu-fan;Wang, Xin-min
    • 《8th International Field Exploration and Development Conference, IFEDC 2019》
    • 2020年
    • October 16, 2019 - October 18, 2019
    • Chengdu, China
    • 会议

    At present, the major problems of stripper-type wells in Chinese market are commonly low submergence and insufficient liquid supply, so it is particularly important to develop small-displacement subsurface oil-well pump which can match the capacity of oil-well supply. Based on the conclusion of the advantages and disadvantages of the 4 kinds of oil-well pumps, a small-displacement oil-well pump for diameter 25mm with gas-liquid exchange device is developed. The leakage rate of pump is studied by CFD simulation technology, and the reasonable length of exchange device is determined. Meanwhile, the variation of discharge coefficient of this pump with stroke, strokes and submergencepressure is studied via the controlling variable method after establishing the sucker rod pumping indoor test system, and the influence of swabbing parameters on pump performance is analyzed. Additionally, combining with the field tests, the rationality and practicability of small displacement pump are proved. The analysis of field test data shows that the average pump efficiency after test increases relatively at least 7.3% points than before test, and it can be more than 70% after reasonable adjustment of swabbing parameters. Up to July 2018, the performance of small displacement pumps become excellent after testing six wells on the site. As the data shows that average daily fluid production is 2.2m3/d, average pump setting depth is 1171m, average pump efficiency is 53.6%, average repair free period is 725 days, satisfying the lifting requirements of oil wells within the range of 5m3/d displacement and 1500m lift. The pump developed in this paper can meet the production needs of low-yield wells, and provide the references for the popularization of small displacement pumping technology. © 2020, Springer Nature Singapore Pte Ltd.

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  • 2.Load Reduction Mechanism and Laboratory Experiment of Elastic Damping Beam Hanger

    • 关键词:
    • Energy conservation;Damping;Metals;Dynamics;Pumping plants;Pumps;Rubber;Alternating loads;Beam pumping unit;Hysteresis characteristics;Laboratory experiments;Operation conditions;Relative density;Spring suspensions;Suspension dynamics
    • Dong, Kang-xing;Zhan, Gui-chuan;Yang, Hu-kun;Jiang, Min-zheng
    • 《8th International Field Exploration and Development Conference, IFEDC 2019》
    • 2020年
    • October 16, 2019 - October 18, 2019
    • Chengdu, China
    • 会议

    Polished rod load is an important basis for the design and selection of pumping units. Due to the elastic action of slender sucker rods, the maximum and minimum values of the suspension load increase and decrease, resulting in the increase of the power of pumping units or the increase of pumping units. Firstly, the mathematical model of suspension dynamic load of beam pumping unit is established, the mechanism of damping on suspension dynamic load is analyzed; a metal spring suspension is designed and hysteresis characteristic test is carried out. The laboratory experiment of metal spring suspension is carried out on the pumping unit test bench. The results show that the maximum polished rod load and dynamic load are reduced by adding metal rubber element. The maximum load reduction rate is about 10%. With the increase of the relative density of metal rubber, the maximum polished rod load decreases and the dynamic load reduction rate decreases under the same pumping stroke. Therefore, the elastic damped suspension can effectively reduce the maximum suspension load and alternating load, which has important engineering practical significance for energy-saving exploitation and improving the operation conditions of pumping units, and provides a new idea for the application of pumping units in deep wells. © 2020, Springer Nature Singapore Pte Ltd.

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  • 3.Model and Experimental Study of Online measurement of multiphase flow in oil wells based on data fusion

    • 关键词:
    • Gases;Measurement errors;Support vector machines;Linear regression;Flow measurement;Flowmeters;Flow patterns;Forecasting;Void fraction;Data fusion ;Flow rate;Oil wells;Two phase flow;Moisture;Differential pressure method;Dimensionless parameters;Gas;liquid two-phase flows;Moisture content measurement;Multi-phase flow measurements;Multiple linear regressions;Radio frequency devices;Verification and calibrations
    • Chaodong, Tan;Ziqin, Zhang;Haoda, Wu;Gang, Feng;Qian, Zhang;Fangfang, Wei;Tingzhuang, Tan;Xiaomin, Li
    • 《2nd International Conference on Industrial Control Network and System Engineering Research, ICNSER 2020》
    • 2020年
    • June 19, 2020 - June 20, 2020
    • Kuala Lumpur, Malaysia
    • 会议

    On-line measurement of oil well multi-phase flow split-phase content is of great significance to the analysis of oil well production dynamics. This paper proposes an online measurement model of oil-well multi-phase flow split-phase measurement based on multi-sensors of differential pressure device and radio frequency device, and conducts experiments. This paper explores the close relationship between the pressure fluctuation signal of the gas-liquid two-phase flow and the parameters of the two-phase flow, such as the flow pattern, gas phase content and other parameters, analyzes the characteristic values of the differential pressure fluctuation signal, and establishes a number of dimensionless parameters and gas phase The relationship model of the content rate; considering the influence of temperature, fluid state, salinity and other factors on the radio frequency moisture content measurement, an optimized support vector machine moisture content data fusion measurement model is established. A gas-liquid measurement sample is obtained through a laboratory multi-phase flow verification and calibration device, and multiple linear regression correction is performed on the differential pressure method flow test data to obtain a correlation with better measurement accuracy. Experimental research shows that the oil volume multi-phase flow split-phase metering model established in this paper has a liquid volume error of less than 5%, a water cut error of less than 2%, and a gas volume error of less than 10%, which improves the application range and measurement accuracy of oil well multi-phase flow measurement. © 2020 ACM.

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