航空发动机喷嘴多物理场/多相耦合反应下静电场对积碳抑制的作用机理研究

项目来源

国家自然科学基金(NSFC)

项目主持人

周伟星

项目受资助机构

哈尔滨工业大学

项目编号

91741204

立项年度

2017

立项时间

未公开

项目级别

国家级

研究期限

未知 / 未知

受资助金额

300.00万元

学科

工程与材料科学-工程热物理与能源利用-燃烧学

学科代码

E-E06-E0604

基金类别

重大研究计划-重点支持项目-面向发动机的湍流燃烧基础研究

关键词

静电场 ; 航空发动机 ; 结焦抑制 ; 喷嘴碳沉积 ; 多相反应 ; Aircraft engine ; Carbon deposition in nozzle ; Heterogeneous reaction ; Electrostatic field ; Coking inhibiting

参与者

Yanovskiy L.S.;Martynenko S.I.

参与机构

俄罗斯中央航空发动机研究院;俄罗斯科学院化学物理问题研究所;中国航发沈阳发动机研究所

项目标书摘要:航空发动机高温喷嘴在温度场、速度场及浓度场等多物理场条件下易积碳而成为航空发动机安全运行难以解决的关键瓶颈问题之一。本项目提出了采用连续可调的静电场来对喷嘴附近气/液/固多相反应动力学进行有效控制,一方面利用同电荷相斥原理使得各种组分难以聚合而改变结焦前驱体或大颗粒形成的反应路径,另一方面各种带电粒子在电场作用下远离喷嘴壁面,从而有效抑制与消除喷嘴积碳。本项目紧密结合“面向发动机的湍流燃烧基础研究”重大研究计划中的核心基础科学问题,通过实验与数值模拟相结合,开展了复杂流场的分析,并针对不同工况开展了静电场对喷嘴内外表面的液相沉积、气相沉积及气/液/固多相耦合反应的影响机制研究,得到静电场作用下的多相反应机理。开创性地利用连续可调电场的交叉学科优势来解决复杂工况下航空发动机碳沉积问题,具有十分重要的理论意义和应用价值,属于重大研究计划指南中重点资助研究方向。

Application Abstract: One of the key problems in aircraft engine operation is that high temperature nozzle in temperature field,velocity field,concentration field and other multi-physical field conditions is prone to carbon deposition.Multiphase reactions of gas,liquid and solid near nozzle are controlled by continuously adjustable electrostatic field is put forward in this project.On one hand,various components are difficult to polymerize using the principle of same charge rejecting each other,which change coking precursors or reaction path for large particle formation.On the other hand,charged particles of gas,liquid and solid in the electric field are difficult to reach the nozzle wall,which effectively suppress and eliminate the carbon deposition on nozzle wall.This project is closely integrated with the core science issues in the major research program on“Basic Research on Engine Turbulent Combustion”.Based on experiment and numerical simulation,the complex flow field is analyzed.Then,the influence of electrostatic field on liquid deposition,vapor deposition and multiphase coupling reactions of gas,liquid and solid inside and outside of the nozzle surface is studied in different conditions.At last,multiphase reaction mechanism of electrostatic field is obtained.It is of great theoretical significance and practical value to use continuously adjustable electrostatic field to solve the problem of carbon deposition in aircraft engine under complex conditions.It belongs to Key(Key grant)Project in Major Research Plan.

项目受资助省

黑龙江省

项目结题报告(全文)

针对航空发动机燃烧室高温喷嘴多物理场下多相耦合反应导致喷嘴表面易积碳问题,提出了利用静电场同电荷相斥来改变多相反应碳沉积路径,从而对喷嘴积碳进行抑制的方法。通过数值模拟与实验相结合的方式,研究了航空煤油氧化结焦控制因素分析与流动传热耦合,航空煤油高温裂解、燃烧反应机理发展及简化等基础科学与工程问题;利用数值模拟、分子动力学及量子化学方法对焦体与碳烟颗粒的生成及运动,静电场作用下航空煤油裂解机制、结焦抑制机理、碳烟生成机理以及静电场作用下燃油流动传热特性等展开研究,提出理论可行的静电场作用下航空发动机结焦抑制方案。进一步针对真实航空发动机工程喷嘴的结焦与喷射特性进行工程实验研究,结合数值计算结果,验证了静电场作用下航空发动机结焦抑制方案的可行性。提出了高燃油裂解率和抑制结焦的航空煤油催化裂解方案;确定了航空燃油氧化结焦过程中的控制因素;获得了完整的航空煤油微观演变及焦体颗粒的运动变化规律。进一步得到了静电场对提高燃油裂解速率的微观机制及对碳烟形成的影响规律;获得了表面静电场强度对燃油表面的积碳的分布规律。工程应用上得到了航空发动机工程喷嘴在实际工作受热环境下,污染程度、喷射性能和结焦规律。开创性地利用连续可调电场的交叉学科优势来解决复杂工况下航空发动机碳沉积问题,具有十分重要的理论意义和应用价值,并可推广到火箭发动机及内燃机等所有碳氢组分作为主要燃料的工程应用领域,为其积碳问题消除提供技术指导。

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  • 1.不同金属对喷气燃料热氧化沉积的影响

    • 关键词:
    • RP-3航空煤油;热氧化沉积;金属元素;含氧官能团
    • 赵旭东;韩之雄;贾贞健;周伟星
    • 2025年
    • 期刊

    冷却通道壁面上的金属对航空煤油热氧化沉积过程有一定的促进作用.针对航空煤油在金属表面的氧化结焦情况,设计了金属基底氧化沉积实验系统,研究了不同金属对航空煤油氧化沉积的影响.实验结果表明,Fe基底表面沉积量显著高于其他4种基底,沉积量为5.2 mg,而Cu和Ti表面沉积仅为0.8 mg和0.4 mg,Fe、Cr和Ni促进了脱氧和脱氢过程,并显著消耗含氧物质,而铜对喷气燃料的氧化作用最强,生成大量含氧组分,烯烃等物质被氧化后生成更多的醇和烷烃.

    ...
  • 3.A ReaxFF and DFT study of effect and mechanism of an electric field on JP-10 fuel pyrolysis

    • 关键词:
    • Activation energy;Combustion;Electronic structure;Molecular dynamics;Molecules;Reaction kinetics;Temperature;Aviation fuel;DFT;DFT study;Effects of temperature;Fuel combustion;Fuel pyrolysis;JP-10;Pyrolysis reaction;Reaxff MD;Sustainable use
    • Zhou, Wenjun;Zhou, Weixing;Yifei, Yue;Jia, Zhenjian;Yang, Ling
    • 《Journal of the Energy Institute》
    • 2023年
    • 111卷
    • 期刊

    To investigate the sustainable use of electric fields in improving aviation fuel combustion efficiency, a ReaxFF molecular dynamics simulation was conducted using exo-TCD (exo-tetrahydrocyclopentadiene) as the major component of JP-10 fuel. The study aimed to investigate the pyrolysis efficiency and the mechanism of electric field modulation at different temperatures. It elucidates that the pyrolysis reaction activation energy and molecular motion are the key factors affected by the co-effect of temperature and electric field. A filed strength of 10−5 V/Å was shown to increase both the reaction barriers and the probability of collision for JP-10 molecule pyrolysis, which promotes a higher reaction rate in weak electric fields with high-temperature pyrolysis. The DFT calculation was used to analyze the electronic structure and reaction potential of the JP-10 molecule under the electric field, which further discloses the effect mechanism of electric field on the pyrolysis reaction pathway. This study provides a detailed explanation of combined effects of temperature and electric field effect on aviation fuel pyrolysis to enable effective combustion of aviation fuels. © 2023

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  • 4.Disclose effect and mechanism of external electric field on RP-1 fuel pyrolysis

    • 关键词:
    • Combustion;Density functional theory;Molecular dynamics;Potential energy;Pyrolysis;Aviation fuel;Combustion efficiencies;Density-functional theory calculations;DFT;External electric field;Fuel pyrolysis;Methylcyclohexane;N -dodecane;Reaxff MD;RP-1
    • Zhou, Wenjun;Yang Tan, Ji;Wu, Chuanwei;Zhao, Xudong;Zhou, Weixing;Yang, Ling;Jia, Zhenjian
    • 《Fuel》
    • 2023年
    • 349卷
    • 期刊

    To explore the combustion efficiency of aviation fuel in an electric field, a ReaxFF molecular dynamics and density functional theory calculation was performed to study the electric field effect on 3-component RP-1 (methylcyclohexane, n-dodecane, and isododecane) pyrolysis. The electrostatic potential, charge natural population analysis and molecular structure were discussed under electric fields of various directions and strengths. The chemical reaction kinetics and species were analyzed under a wide range of electrostatic fields and temperatures. The key reaction energy of RP-1 components and motion statistics were discussed. The analysis revealed significant changes in molecular charge density and structure, which predicted possible cracking sites. Cyclohexane and chain alkanes exhibited opposite trends of decomposition rates depending on the field strength and temperature. The different trends were detail analyzed by reaction pathways and product distribution. Newly cracking way appeared under electric field. The decomposition reaction barrier was reduced by the electric field overall. While the motion of molecules was inhibited with the field increasing, which decrease the molecular potential energy. This work conducted a comprehensive analysis about effect of external electric field on the RP-1 mixture fuel pyrolysis. offering a potential solution for improving combustion efficiency. © 2023

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  • 5.Numerical study on transient response of transpiration cooling with hydrocarbon fuel as coolant

    • 关键词:
    • Coolants;Porous materials;Thermal conductivity;Transient analysis;Transpiration;Coolant supply;Cracking reactions;Cycle periods;Inlet pressures;Nonequilibrium model;Porous matrixs;Temperature oscillations;Thermal non-equilibrium;Thermal non-equilibrium model;Transpiration cooling
    • Liu, Xue;Li, Yingge;Zhou, Weixing;Jia, Zhenjian
    • 《Applied Thermal Engineering》
    • 2023年
    • 233卷
    • 期刊

    A transient non-thermal equilibrium model was established to solve the transient process of transpiration cooling, which considers the influence of cracking reaction. The occurrence of cracking reaction leads to the increase of inlet pressure, thermal diffusion coefficient and heat transfer coefficient and effectively reduces the temperature of porous matrix. In the absence of external oscillation excitation, the change rate of porous matrix temperature and fluid temperature with heating time gradually decreases. In the case of unsteady heat flux, the oscillation amplitude of fluid parameters near the outlet of porous media is larger. The increase of thermal conductivity of solid matrix can effectively restrain the temperature oscillation caused by external heat flux, but the amplitude of coolant supply pressure increases with the increase of thermal conductivity, which is not conducive to the supply of coolant. The amplitude of reaction heat is the smallest when the frequency of coolant mass flux and heat flux is the same. The greater inlet pressure oscillation is formed when the coolant supply cycle period is lower than the cycle period of heat flux. © 2023

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  • 6.Forced convection heat transfer characteristics of aviation kerosene in a horizontal tube under electric field

    • 关键词:
    • Buoyancy;Corrosion rate;Electrodes;Forced convection;Heat exchangers;Heat flux;Heat transfer coefficients;Kerosene;Mass transfer;Numerical models ;Scanning electron microscopy;Aviation kerosene;Forced convection heat transfer;Heat Transfer enhancement;Heat-transfer characteristics;Horizontal-tube;Mass flow;Negative voltage;Operating pressure;Performance;Test sections
    • Qiu, Chengxu;Zhou, Weixing;Lv, Pengyi;Martynenko, Sergey;Yanovskiy, Leonid
    • 《Applied Thermal Engineering》
    • 2023年
    • 233卷
    • 期刊

    The electrohydrodynamic (EHD) technique can considerably improve the performance of aviation heat exchangers. In this study, the forced convection heat transfer characteristics of aviation kerosene in a horizontal wire-tube structure under electric field were investigated. The influences of positive and negative high voltages on the heat transfer in test section were compared. Key factors affecting EHD heat transfer enhancement, such as fuel inlet temperature, mass flow, heat flux and operating pressure were explored. Furthermore, the cause of electrode corrosion was investigated using Scanning Electron Microscope (SEM) and Energy Disperse Spectroscopy (EDS). The experimental results showed that the circumferential temperature distribution of the test section was uneven owing to buoyancy in the absence of electric field. As the applied voltage increased, temperature heterogeneity decreased. Negative voltage improved the heat transfer more effectively than positive voltage. The electric field enhanced the heat transfer of high-temperature fuel more effectively. In the charge injection mechanism voltage range, the numerical simulation results were more similar to the negative voltage experimental results. The heat transfer enhancement ratio was reduced by an increase in the fuel mass flow and operating pressure. A higher heat flux led to a more substantial buoyancy effect, which inhibited the electric field force effect. Finally, the corrosion rate of positive high voltage electrode was the highest, resulting in rapid loss of metal elements from the electrode surface. © 2023 Elsevier Ltd

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  • 7.Investigation on oxidation deposition characteristics and its inhibition tactics in aero-engine swirl nozzle

    • 关键词:
    • Aircraft engines;Carbon;Deposits;Nozzles;Numerical models;Orifices;Tin;Titanium nitride;Aero-engine;Anti-coking coating;Carbon deposition;Deposition characteristics;Deposition predictions;Inlet temperature;Oxidation deposition;Swirl nozzles;Swirlers;TiN coating
    • Qiu, Chengxu;Zhou, Weixing;Chen, Zhe;Jia, Zhenjian;Martynenko, Sergey;Yanovskiy, Leonid
    • 《Fuel》
    • 2023年
    • 343卷
    • 期刊

    As a hidden danger of modern aircraft, the problem of nozzle carbon deposition must be addressed. Carbon deposition prediction and suppression methods for aviation nozzles still need further study. In this study, fouling experiments of the aero swirl nozzle were conducted to analyze the deposition characteristics of each component, and the deposit distribution of nozzle under different working conditions was predicted by numerical simulation. Finally, the anti-coking effect of the TiN coating on swirl nozzle was evaluated. The results showed that the buoyancy force could lead to an uneven distribution of deposits in the fuel feed arm. High inlet temperature fuel carries more precursors and results in a swirler surface covered with deposits, whereas for low inlet temperature fuel, deposits accumulate on the boss near passages inlet. The reaction species content, local velocity and temperature determined this. The deposition layer on the nozzle orifice surface is the densest owing to the high temperature and oxygen-rich environment. The TiN coating was applied to the inside and outside of the nozzle by chemical vapor deposition (CVD). The coating protection on fuel feed arm and swirler was inconspicuous. However, it exhibited the best anti-coking effect on the orifice surface. In this study, the causes of carbon deposition in swirl nozzles were determined and the protective effect of TiN inert coating was evaluated for the first time. © 2023 Elsevier Ltd

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  • 8.Electric field effects on thermal oxidation deposition of aviation kerosene

    • 关键词:
    • Aircraft engines;Boundary layers;Combustion;Deposition rates;Heat transfer;Kerosene;Maxwell equations;Navier Stokes equations;Surface reactions;Aero-engine;Aviation kerosene;Carbon deposition;Engine fuels;Finite-volume method;Fuel nozzle;Thermal boundary layer;Thermal oxidation deposition;Thermal-oxidation;Wetted wall
    • Qiu, Chengxu;Zhou, Weixing;Jia, Zhenjian;Martynenko, Sergey;Yanovskiy, Leonid
    • 《Fuel》
    • 2023年
    • 337卷
    • 期刊

    Aiming at solving the problem of carbon deposition in aero-engine fuel nozzles, this study presents a method of arranging cylindrical electrode in fuel feed arm to inhibit thermal oxidation deposition. Based on the electrohydrodynamics (EHD) technique, the effect of electric field on fuel's original flow, heat transfer and oxidation deposition reaction process was investigated. A 3D mathematical model was established based on the Maxwell, Navier Stokes (N[sbnd]S) and species transport equations. The finite volume method was used for conservative discretization of the governing equations. The oxidation deposition behavior of aviation kerosene in fuel feed arm under different mass flow and voltage conditions was investigated. The results show that, in the absence of electric field, the deposition in the fuel feed arm mainly comes from the surface reaction caused by the diffusion of insoluble precursor (InsolubleAH) from the thermal boundary layer to the wetted wall. The secondary flows generated by the electric field break the original flow and thermal boundary layer, which can reduce the temperature gradient of the fuel near the wall and inhibit the generation of insoluble deposition precursor in the volumetric reaction. Furthermore, driven by electric field force, the mainstream fuel fully cooled the wetted wall thus inhibiting the wall surface reaction. The average deposition rate was reduced up to 30.9%. This study provides a new means of inhibiting oxidation deposition in fuel injection system.
    © 2022 Elsevier Ltd

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  • 9.Experimental investigation on the spray performance of industrial swirl nozzle assisted by ion wind

    • 关键词:
    • Electric fields;Ions;Liquid films;Spray nozzles;B-y Ions;Electrode distances;Electrode height;Electrode pairs;Experimental investigations;Fuel film;Ion-wind;Needle electrodes;Spray performance;Swirl nozzles
    • Qiu, Chengxu;Zhou, Weixing;Chen, Zhe;Wu, Chuanwei
    • 《Journal of Electrostatics》
    • 2023年
    • 122卷
    • 期刊

    A method for improving the swirl nozzle spray performance using electric field is proposed. A pair of symmetrical needle electrodes is arranged perpendicular to the fuel injection direction. The influence of the electrode height and distance, along with that of the voltage between electrode pair on spray morphology are studied. The results show that when the electrodes are arranged at the fuel-film breakup height, the ion wind shortens the liquid film penetration length and increases the spray angle. The average fuel drop size is reduced by up to 35.8%. The distance between the electrodes also affects the atomization performance. © 2023 Elsevier B.V.

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  • 10.Theoretical study on the aggregation-induced emission mechanism of anthryl-tetraphenylethene

    • 关键词:
    • aggregation-induced emission; anthryl-tetraphenylethene; densityfunctional theory; electronic spectroscopy;EXCITED-STATES; AIE; SENSOR; FLUORESCENCE; MATRICES
    • Pan, Xin;Lu, Yajie;Zhou, Weixing;Zhang, Wenyu;Yang, Ling;Zhu, Chaoyuan;Lin, Sheng-Hsien
    • 《JOURNAL OF THE CHINESE CHEMICAL SOCIETY》
    • 2023年
    • 期刊

    Since the concept of aggregation-induced emission (AIE) was proposed by Benzhong Tang's research group in 2001, the exploration of the mechanism of AIE and the development of new high-performance AIE materials have been the focus and goal of this field. On the basis of a large number of experiment results, AIE mechanism has been well explained by lots of works, such as restricted intramolecular motion (RIM), J-aggregate et al. As tetraphenylethlene (TPE) molecules are stacked, the rotation of the benzene ring rotor is blocked, and the energy attenuation is released in the form of radiation, showing the AIE effect. In order to further explore the AIE effect of TPE, we performed electronic structure, spectrum simulation, and AIE mechanism calculations of the anthryl-tetraphenylethene (TPE-an) monomer and dimer in the gas phase, tetrahydrofuran (THF), and aqueous solutions at the B3LYP/6-31G** level. The calculation results show that TPE-an molecule is in a propeller-like configuration, and its fluorescence intensity is weak; compared with the monomer, the fluorescence intensity of the dimer increases by 87% in aqueous solution; the fluorescence intensity in the gas phase, THF solution, and aqueous solution gradually enhances with the increase of the degree of aggregation, which are consistent with the experimental results. The enhancement of fluorescence intensity is caused by the change of molecular structure caused by aggregation. This detailed AIE luminescence mechanism will provide theoretical guidance for AIE material design.

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