间歇反应与精馏强化过程的二维实时优化与动态协同控制研究

项目来源

国家自然科学基金(NSFC)

项目主持人

薄翠梅

项目受资助机构

南京工业大学

项目编号

61673205

立项年度

2016

立项时间

未公开

研究期限

未知 / 未知

项目级别

国家级

受资助金额

62.00万元

学科

信息科学-自动化-控制系统与应用

学科代码

F-F03-F0302

基金类别

面上项目

关键词

协调控制 ; 间歇反应精馏过程 ; 控制结构设计 ; 动态优化 ; 二维系统 ; Batch Reaction Distillation ; two-dimension system ; Dynamic Optimization ; Cooperative Control ; Design of control structure

参与者

汤吉海;李丽娟;杨世品;易辉;黄庆庆;黄燕;牛超;郭伟;杨磊

参与机构

南京工业大学

项目标书摘要:间歇反应与精馏强化技术,通过反应能力与分离能力相互协同作用,可有效提高资源/能源利用率,减少污染。课题根据间歇反应精馏过程多时序、强耦合、非线性特性,研究基于两维(批次+时间)动态信息的实时优化操作与动态协同控制方法,拟解决废液循环利用的批间优化操作与生产调度问题。内容如下:1)建立间歇反应精馏动态数学模型,研究强化过程物料转化与能量利用机制,设计经济集成优化算法获取反应与分离能力最佳匹配的集成结构。2)研究基于经济模型的动态优化与控制协同算法,实现最佳操作轨迹、最短生产周期与跟踪控制同步优化;研究基于批次容量最大化的批间优化控制算法,实现废液批间循环的可持续操作。3)研究二维多模型广义预测迭代控制算法,实现不确定条件下的快速跟踪控制。4)以理想四元可逆反应体系体系为例,研制间歇反应精馏过程一体化流程模拟系统。课题研究对发挥反应精馏过程的高转化率、高选择性、低能耗集成优势具有重要意义。

Application Abstract: The batch reaction and distillation reinforcement technology can improve the utilization of resources and energy,and reduce the pollution by the interaction of reaction and separation capacity.Based on the complex characteristics of batch reactive distillation processes such as multi-time series,strong coupling and nonlinearity,the dynamic optimization and cooperative control methods based on two dimensional(Batch+Time)dynamic information will be studied in the project in order to solve the optimized operation and scheduling problems between batch-to-batch waste-liquor recycling.The following items will be discussed:1)The dynamic mechanism model will be established based on material conversion and energy utilization mechanism,and the optimal matching condition of reaction and separation capacity will be achieved by the economic integration optimization algorithm.2)Algorithm of batch simultaneous model-based optimization and control(BSMBOC)will be researched to obtain optimal operation trajectory and the shortest batch time.And the optimization method based on maximizing batch capacity will be researched to realize the sustainable operation with batch-to-batch waste-liquor recycling.3)The multi-model generalized predictive iterative learning control algorithm(MGPILC)based on two dimensional system will be researched for efficient and accurate tracking control under the uncertain condition.4)An all-in-one simulation experiment system will be built based on the ideal quaternary reversible reaction system.This subject will benefit to developing the integration advantages,such as the high conversion rate,high selectivity and low energy consumption of the reactive distillation processes.

项目受资助省

江苏省

项目结题报告(全文)

间歇反应精馏强化技术,通过反应与分离能力相互协同作用,可有效提高资源和能源利用率,减少和预防污染。本课题根据间歇反应精馏过程多时序、强耦合、周期性特性,利用二维(批次+时间)动态信息,研究了不确定条件下过程实时优化与动态协同控制方法,选取理想的四元可逆反应体系、醋酸甲酯反应体系为例,研制多批次间歇反应精馏过程一体化流程模拟实验系统,验证上述算法的有效性。该项目取得的研究成果目前已累积发表学术论文32篇(其中SC1收录10篇,EIISTP收录18篇),申请国家技术发明专利7项,其中已授权1项,已受理公开6项,培养研究生11名,毕业硕士研究生8名。主要研究内容和结果有:(1)建立了反应精馏过程动态数学模型及提出了快速求解方法;利用非支配遗传算法获取间歇反应精馏过程的最佳集成结构和操作参数,在对强化过程物料转化与能量利用机制研究基础上,通过经济集成优化算法实现反应能力与分离能力的最佳匹配设计;(2)提出基于经济模型的实时优化和动态协同控制算法(BSMBOC算法),通过经济指标与批间最大循环周期数建立综合优化目标函数,将关键变量操作轨迹、最短操作时间与底层跟踪控制同步优化计算,不断优化操纵变量和操作时间的轨迹,以及更新关键操纵变量的控制区域与控制周期,实现废液批间循环的可持续操作。(3)在二维系统迭代学习的基础上,建立了全周期的二维等效过程模型(2D-CARIMA);分别研究了二维PID迭代学习控制算法(2D-PIDILC)和二维广义预测迭代学习控制算法(2D-MGPILC);(4)选取理想的四元可逆反应体系和醋酸甲酯反应体系为例,分别进行批内过程优化算法、基于废液循环的批间优化算法、2D-MGPILC算法的模拟实验验证研究,使用ASPEN PLUS、MATLAB、SupOS平台,研制多批次间歇反应精馏过程一体化流程模拟实验系统,验证上述算法的有效性。上述研究结果,可为实际工程设计提供理论依据,对于丰富间歇过程的协同控制理论内容,以及发挥反应精馏过程高转化率、高选择性、低能耗集成优势具有重要意义与参考价值。

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  • 1.Transferable adversarial slow feature extraction network for few-shot quality prediction in coal-to-ethylene glycol process

    • 关键词:
    • Chemical process; Neural networks; Slowness principle; Transferlearning; Prediction
    • Yang, Cheng;Jiang, Chao;Yu, Guo;Li, Jun;Bo, Cuimei
    • 《CHINESE JOURNAL OF CHEMICAL ENGINEERING》
    • 2024年
    • 71卷
    • 期刊

    In the coal-to-ethylene glycol (CTEG) process, precisely estimating quality variables is crucial for process monitoring, optimization, and control. A significant challenge in this regard is relying on offline laboratory analysis to obtain these variables, which often incurs substantial monetary costs and significant time delays. The resulting few-shot learning scenarios present a hurdle to the efficient development of predictive models. To address this issue, our study introduces the transferable adversarial slow feature extraction network (TASF-Net), an innovative approach designed specifically for few-shot quality prediction in the CTEG process. TASF-Net uniquely integrates the slowness principle with a deep Bayesian framework, effectively capturing the nonlinear and inertial characteristics of the CTEG process. Additionally, the model employs a variable attention mechanism to identify quality-related input variables adaptively at each time step. A key strength of TASF-Net lies in its ability to navigate the complex measurement noise, outliers, and system interference typical in CTEG data. Adversarial learning strategy using a min-max game is adopted to improve its robustness and ability to model irregular industrial data accurately and significantly. Furthermore, an incremental refining transfer learning framework is designed to further improve few-shot prediction performance achieved by transferring knowledge from the pretrained model on the source domain to the target domain. The effectiveness and superiority of TASF-Net have been empirically validated using a real-world CTEG dataset. Compared with some state-of-the-art methods, TASF-Net demonstrates exceptional capability in addressing the intricate challenges for few-shot quality prediction in the CTEG process. (c) 2024 The Chemical Industry and Engineering Society of China, and Chemical Industry Press Co., Ltd. All rights are reserved, including those for text and data mining, AI training, and similar technologies.

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  • 2.APSF-Net: A deep adversarial slow feature extraction network for industrial inferential modeling

    • 关键词:
    • Carbon monoxide;Deep learning;Ethylene glycol;Game theory;Learning systems;Adversarial learning;Attention mechanisms;Deep generative model;Features extraction;Generative model;Inferential models;Process industries;Real- time;Slowness preference;Variable attention mechanism
    • Yang, Cheng;Jiang, Chao;Yu, Guo;Li, Jun;Bo, Cuimei
    • 《Control Engineering Practice》
    • 2024年
    • 147卷
    • 期刊

    Process industries rely on inferential models to provide real-time estimates of quality variables. Among the various types of inferential models, the slowness preference approach stands out as effective in mimicking chemical processes by encapsulating system inertia. This study proposes a new deep generative model, grounded in Bayesian principles, which leverages the slowness representation to identify slow and nonlinear patterns in sequential industrial data. Notably, the model characterizes a variable attention mechanism that adaptively identifies quality-related input variables. Moreover, a min–max game theoretical adversarial learning strategy is designed to enhance the model's robustness and the ability to effectively approximate the real data distribution. The mathematical formulation of the model is presented within a semi-supervised framework, accommodating scenarios with limited labeled data. Finally, this study unequivocally showcases the superior performance of the proposed model in predicting carbon monoxide content in the recycled gas using data from a real coal-to-ethylene glycol process. © 2024 Elsevier Ltd

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  • 3.Novel Reactive Distillation Process for Cyclohexyl Acetate Production: Design, Optimization, and Control

    • 关键词:
    • CATALYTIC DISTILLATION; CONFIGURATION; ESTERIFICATION; HYDRATION; COLUMN
    • Hu, Yabo;Wang, Le;Lu, Jiawei;Ding, Lianghui;Zhang, Guowen;Zhang, Zhuxiu;Tang, Jihai;Cui, Mifen;Chen, Xian;Qiao, Xu
    • 《ACS OMEGA》
    • 2023年
    • 8卷
    • 14期
    • 期刊

    A side-reactor column (SRC) configuration, com-prising a vacuum column coupled with atmospheric side reactors, is proposed to overcome the thermodynamic restriction in the esterification of cyclohexene with acetic acid to produce cyclohexyl acetate. Meantime, this configuration can avoid the utilization of the high-pressure steam and provide enough zone for catalyst loading. In order to obtain the minimum total annual cost (TAC), the process is optimized by a mixed-integer nonlinear program-ming optimization method based on the improved bat algorithm. The results indicate that the optimized SRC configuration saves about 44.81% of the TAC compared to the reactive distillation process. Based on the optimized SRC process, dynamic control is carried out. The dual-point temperature and temperature -composition control structures are proposed to reject throughput and feed composition disturbances. The dynamic performances demonstrate that the temperature-composition control structure is better in maintaining product purity.

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  • 4.A Dynamic Feature Regression Network for Industrial Soft Sensor Modeling

    • 关键词:
    • Carbon monoxide;Convolutional neural networks;Ethylene;Ethylene glycol;Extraction;Long short-term memory;Quality control;Regression analysis;Supervised learning;Auto encoders;Autoencoder network;Convolutional neural network;Dynamic features;Features extraction;Long short-term memory network;Memory network;Semi-supervised learning;Soft sensors
    • Yang, Cheng;Gao, Shida;Jiang, Chao;Zhang, Quanlin;Li, Jun;Bo, Cuimei
    • 《42nd Chinese Control Conference, CCC 2023》
    • 2023年
    • July 24, 2023 - July 26, 2023
    • Tianjin, China
    • 会议

    Soft sensor has been extensively applied for online estimation of the key quality variables in modern industrial processes, which is extremely important for the process to achieve efficient monitoring and smooth control. To build an accurate data-driven model, the dynamic correlation and strong nonlinearity of process sequential data must be considered in soft sensor modeling. Therefore, a dynamic feature regression network (DFR) is proposed in this paper for industrial soft sensor modeling, consisting of a dynamic feature extraction network and a feature regression network to explore different industrial data features. First, the dynamic feature extraction network maps time series samples to a set of hidden dynamic features, while the feature regression network performs deeper feature extraction and output regression on key quality variables. Furthermore, since both networks consist of unsupervised feature extraction and supervised feature regression, a large scale of unlabeled samples can be utilized in the semisupervised learning of model parameters. Finally, the feasibility and efficacy of the proposed model are verified through the coal-to-ethylene glycol process data to predict the carbon monoxide content. © 2023 Technical Committee on Control Theory, Chinese Association of Automation.

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  • 5.可操作机器人轨迹跟踪过程中的关键问题研究

    • 关键词:
    • 可操作机器人;鲁棒性;轨迹跟踪;智能控制;刚柔耦合;碰撞检测;柔性振动抑制
    • 王鹏程
    • 指导老师:南京理工大学 张登峰
    • 学位论文

    机器人作为机电一体化技术的最高集成应用,是衡量一个国家自动化水平的重要标志。一般来说,可操作机器人是按照能够重复编程且实现自动控制,并应用于相关自动化系统中的机器人,是工业机器人中科技水平和含量较高的典型代表,特别是在轨迹跟踪过程中遇到的相关内容是目前亟待解决的关键问题,极具研究价值和意义。鉴于此,本文以可操作焊接机器人为研究对象,分析轨迹跟踪过程中的关键问题及解决方法,提出了有效的解决方法并开展了相关问题的分析与研究工作。本文的主要研究内容如下:(1)针对可操作机器人工作环境中的不确定性因素,特别是变参数、变负载等问题,使用智能控制方法,设计并提出了新型抗干扰滑模控制器,结合低通滤波器的特性,实现了输入信号的有效过滤,实现了机器人的有效控制,并最终应用于可操作机器人的轨迹跟踪过程中,优化了输入扭矩,提升了轨迹跟踪精度。实验表明本方法提升可操作机器人轨迹跟踪的力控制特性和跟踪性能。(2)针对可操作机器人的关键零部件以及连杆存在的柔性特征问题,首先优化机器人刚柔耦合动力学方程,建立新型刚柔耦合动力学方程,提出了新型抗柔性鲁棒控制器,使用扩张状态观测器实现了变量的有效观测,降低了由于柔性特征而存在的轨迹跟踪误差,提升了可操作机器人的动态品质。在整个研究过程中,实现了连续观测和连续控制,为下一步的碰撞检测过程和柔性振动抑制研究提供了良好的基础。(3)针对可操作机器人人机交互过程中的碰撞检测和避碰规划的关键问题,主要考虑在主动碰撞模式和不同接触位置的情况下,采用阻抗控制器和带通滤波器相结合的方式,提出了新型的碰撞检测控制器,实现有效的碰撞检测和避碰规划。在轨迹跟踪过程中实现了PID控制器和碰撞检测控制器的切换,有效避免了碰撞问题给机器人轨迹跟踪过程中带来的影响,最终提升了可操作机器人与外部的交互能力。(4)针对运动规划的过程中可操作机器人存在的柔性振动问题,通过傅里叶级数作为轨迹基函数,分析可操作机器人实际运动轨迹在时域和频域内的特性以及由此特性引起的对关节振动存在的影响,提出了基于Pontryagin最大值原理和微分方程BVP求解极值状态的新方法,最终实现动态补偿。为减少机器人运动过程中前馈转矩中的高频谐波分量对机器人轨迹跟踪带来的影响,通过离散轨迹点拟合的方法实现了最优控制。有效的降低了柔性关节在轨迹跟踪过程中出现的振动现象和关节变形量,提升了轨迹跟踪精度和动态品质。综上所述,本文主要对可操作机器人轨迹跟踪过程中的智能鲁棒控制器、刚柔耦合状态下的抗柔性控制、人机环境中的碰撞检测和避碰规划、柔性关节下的振动抑制问题进行了系统而有效的研究。通过应用相关的控制理论,提出了新型控制器并在实验平台上进行了有效的验证。最终通过实验研究,验证了所提方法的有效性和实用性,实现了可操作机器人轨迹跟踪过程中精度提高和动态品质提升的目标。

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  • 6.渗透汽化-酯化反应耦合生产乙酸乙酯过程模拟与分析

    • 关键词:
    • 膜反应器 渗透蒸发 乙酸乙酯 计算机模拟 酯化 基金资助:国家重点研发计划(2017YFB0307304); 国家自然科学基金(21276126,21676141,61673205); 江苏省重点研发计划重大科技示范项目(BE2021710); 江苏高校“青蓝工程”项目; 江苏高校优势学科建设工程资助项目(PAPD); 专辑:工程科技Ⅰ辑 专题:有机化工 分类号:TQ225.24 手机阅读
    • 王乐;胡亚博;丁良辉;张国雯;陆佳伟;汤吉海;张竹修;崔咪芬;陈献;乔旭
    • 期刊

    为了解决乙酸乙酯生产过程中转化率低的问题,提出渗透汽化-酯化反应耦合技术。首先利用Aspen Custom Modeler (ACM)软件建立内置式连续性渗化膜反应器(PVMR)模型并进行验证,然后利用Aspen Plus考察反应温度、进料酸醇比、膜面积与反应液体积比对PVMR过程性能的影响。结果表明,乙醇转化率增量与反应温度之间呈正相关性;随着进料酸醇比增大,乙醇转化率增量呈先增大后减小趋势;增加膜面积与反应液体积比能促进PVMR性能。在反应温度90℃,进料酸醇比为2,膜面积与反应液体积比为100 m-1时,PVMR过程乙醇转化率为82.4%。研究结果为PVMR生产乙酸乙酯节能集成工艺开发提供基础和参考。

    ...
  • 7.多批次间歇反应过程的二维迭代学习PI控制方法

    • 关键词:
    • 间歇反应;二维系统;迭代学习
    • 杨磊;李想;薄翠梅;张广明
    • 《第28届中国过程控制会议(CPCC 2017)暨纪念中国过程控制会议30周年》
    • 中国重庆
    • 会议

    本文针对工业过程中最常用的间歇补料反应过程,利用间歇过程的重复性和二维动态特性,以二维系统理论为基础,二维系统的状态空间模型,分析迭代学习控制的二维特性。将传统的PI控制器作为内环结构,使用迭代学习控制器优化其参考轨迹,得到基于二维系统的迭代学习PI控制方法(ILC-PI方法),并通过稳定性分析确定控制器参数选择方式。将ILC-PI控制方法应用于一类多批次间歇补料反应过程中,结果表明,虽然初始收敛速率较低,但是随着批次不断优化,最终的跟踪性能较好。

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  • 8.基于NSGA-II的醋酸甲酯水解工艺经济优化控制

    • 关键词:
    • 醋酸甲酯水解;稳态模拟;动态模拟;经济优化;快速非支配优化算法
    • 刘艳萍;薄翠梅;李俊;黄燕
    • 《计算机仿真》
    • 2022年
    • 4期
    • 期刊

    针对PTA生产系统中副产物醋酸甲酯水解工艺,研究基于最小经济成本的集成优化与厂级动态控制。首先根据醋酸甲酯水解工艺动力学机理模型,建立Aspen稳态模拟系统,采用灵敏度分析计算待优化变量的可行域,建立经济优化总成本目标函数;然后

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