气液两相流下离心泵内部流动机理及其流动诱导特性研究

项目来源

国家自然科学基金(NSFC)

项目主持人

袁寿其

项目受资助机构

江苏大学

项目编号

51779107

立项年度

2017

立项时间

未公开

研究期限

未知 / 未知

项目级别

国家级

受资助金额

60.00万元

学科

工程与材料科学-水利工程-水力机械及系统

学科代码

E-E09-E0904

基金类别

面上项目

关键词

离心泵 ; 气液两相流 ; 流动诱导特性 ; 流动机理 ; 无传感器监测 ; centrifugal pump ; gas-liquid two-phase flow ; flow mechanism ; flow induced characteristics ; sensorless monitoring

参与者

司乔瑞;李亚林;张帆;卢加兴;王文杰;顾延东;曹睿;崔强磊

参与机构

江苏大学;西华大学;扬州大学

项目标书摘要:在核电、石化和油气开采等高端技术领域经常会碰到泵送气液两相流的现象,随含气率的增加,离心泵的性能逐渐恶化,直至断流,严重影响系统的安全稳定和运行。由于离心泵结构复杂,气液两相流下其内部流动特性和性能恶化机理至今仍未揭示,是水力机械领域的学术热点。本项目拟采用理论分析、数值模拟和实验研究相结合的方法,探求气液两相流下离心泵内部流动机理并掌握其流动诱导特性。首先搭建专用气液两相流实验台,实现可视化模型泵外特性、内部流动结构及其诱导时频域特性的一体化同步测量;其次对现有数值模型进行改进,构建离心泵气液两相流数值计算方法;然后基于数值模拟和实验结果,获得离心泵气液两相流下的内部流动规律及流动诱导特性,揭示高含气率下离心泵性能恶化机理,建立离心泵气液两相流无传感器流态监测方法;最后进行低、中、高三种比转数离心泵气液两相流条件下的真机测试和验证,为我国高端离心泵系统可靠运行提供理论基础和实践依据。

Application Abstract: Pumping system involving gas-liquid two-phase flow can be found widely in the nuclear powers,chemistry,petroleum and related high-end technology.With the increase of gas void fraction,the performance of centrifugal pump could deteriorate gradually till zero flow,which seriously affects the system security and operation stability.Due to the complex structure of centrifugal pump,the flow characteristics and the performance deterioration mechanism under gas-liquid two-phase flow condition has not yet been revealed,and therefore,it is still a hot spot in the research field of hydraulic machinery at present.In this project,the combined method of theoretical analysis,numerical simulation and experimental study will be used to explore the internal flow mechanism and flow induced characteristics of the centrifugal pump under gas-liquid two-phase flow condition.Firstly,the gas-liquid two-phase flow test rig for centrifugal pump will be built to realize integrated synchronous measurement for pump performance,inner flow visualization and flow-induced time-frequency characteristics.Secondly,the existing turbulence and multiphase flow model will be improved to establish the numerical method of gas-liquid two-phase flow in centrifugal pump.Then,based on the obtained numerical simulation and experimental results,the flow mechanism and flow induced characteristic of centrifugal pump under gas-liquid two-phase flow condition will be revealed to explain the performance deterioration under high gas void fraction,and the sensor-less flow monitoring technology will be developed.Finally,three prototype pump models with low,middle and high specific speed will be tested for validation,which can provide theoretical and practical basis for the reliable operation of high-end centrifugal pump system in China.

项目受资助省

江苏省

项目结题报告(全文)

随含气率的增加,离心泵的性能逐渐恶化,直至断流,严重影响系统的安全稳定和运行。项目搭建了离心泵多场同步测试台,实现了模型泵外特性、内流可视化、以及压力脉动、定子电流、振动等的同步测量。基于该实验台测量入流含气条件下,高、中、低三种比转速离心泵的性能和流动诱导特性,研究发现叶轮出口圆周速度的影响泵输送最大含气率的重要因素,相同的u2下泵不同入流含气率下的性能相同,可输送的最大含气率由转速决定,转速越高,可输送的最大含气率越大。测试的中、高比转速离心泵在2900r/min泵设计流量工况,均可在含气率10%时运行,低比速离心泵入流含气率5%以后性能即急剧恶化。离心泵气液两相流条件下压力信号和振动信号均服从正态分布;当进口含气率超过5%时,发现低频区压力脉动幅值明显增大;振动信号的整体幅值会随着含气率的增大明显增大,尤其是在低频段区域,随着含气率逐渐增大,振动呈先减小后增大再减小的趋势,在进口含气率5%时振动最大,进口含气率超过5%后,低频区振动能量也会成为泵系统振动能量重要组成部分。分析比较了传统欧拉—欧拉气液两相流模型与Musig模型在计算入流含气工况下离心泵内部流场的优劣并开发一种考虑气泡直径变化的气液两相流粒子模型。通过与内流可视化实验结果对比,发现随着入流含气率的增加,叶轮和蜗壳流道内逐步出现均匀泡状流、聚合泡状流、气穴流和分离流等不同的气液两相流流型分布,不同流型的转化伴随着气泡的聚并和破碎,进而严重影响到流场内部能量的波动,导致泵内流场的不稳定性加剧和性能恶化,最终流道堵塞发生断流。项目还发展了基于定子电流信号分析的离心泵气液两相流态监测技术。项目研究可为高端离心泵系统可靠运行提供理论基础和实践依据。

  • 排序方式:
  • 11
  • /
  • 1.Experimental and numerical studies on flow characteristics of centrifugal pump under air-water inflow

    • 关键词:
    • Flow of water;Centrifugal pumps;Turbulence models;Void fraction;Air;Blade passing frequency;Broadband characteristics;Euler-Euler;Experimental and numerical studies;Flow charac-teristics;K-epsilon turbulence model;Probability densities;Pump characteristics
    • Si, Qiaorui;He, Wenting;Bois, Gerard;Cui, Qianglei;Yuan, Shouqi;Zhang, Keyu
    • 《International Journal of Fluid Machinery and Systems》
    • 2019年
    • 12卷
    • 1期
    • 期刊

    A two-phase liquid pumping test ring is built to study the flow induced characteristics of centrifugal pump under the air-water flow working condition. Pump performances are measured under different flow rates and different inlet air void fraction (a). Pressure pulsation signal spectrums and their probability density maps are also recorded. The calculations, using URANS k-epsilon turbulence model combined with the Euler-Euler inhomogeneous two-phase model, are also performed to obtain inner flow structure inside the impeller and volute channels under different air-water conditions in order to understand the pump characteristic evolutions. The results show that the performance of centrifugal pump is more sensitive to air inlet injection at low flow rates. The maximum air void fraction of model pump could reach 10% when the pump operates at the highest efficiency point, and the performance drops sharply when the air void fraction is more than 8%. The dominant frequency of pump outlet pressure pulsation is still at the blade passing frequency even under two-phase condition. Frequency amplitude increases with the increase of a. The greater the a, the more of low frequency appears in broadband characteristics. With the increase of a, the probability density amplitude of pressure pulsation decreases gradually, and its span becomes gradually wider as well. Comparisons between numerical local results and experimental unsteady pressure can explain part of the phenomena that are found in the present paper.
    © 2019, Turbomachinery Society of Japan. All rights reserved.

    ...
  • 2.Comprehensive analysis and identification of energy performance and unsteady two-phase flow patterns based on experiments and comparison between two distinct multiphase flow models

    • 关键词:
    • Euler-Euler two-fluid model; volume of fluid model; two-phase flow;computational fluid dynamics; electric submersible pump; petroleumindustries;SUBMERSIBLE PUMP ESP; CENTRIFUGAL PUMP; ENTRAINED AIR; VISUALIZATION;DYNAMICS
    • Ali, Asad;Yuan, Jianping;Si, Qiaorui;Iqbal, Shahzad;Shouqi, Yuan;Yolandani, Yolandani;Fall, Ibra
    • 《ENGINEERING APPLICATIONS OF COMPUTATIONAL FLUID MECHANICS》
    • 2024年
    • 18卷
    • 1期
    • 期刊

    In the petroleum sector, electrical submersible pumps (ESP) face numerous challenges when handling multiphase flow of gas and liquid. The primary challenge is from the build-up of the gas-bubbles within the impellers of ESPs, leading from moderate to severe deterioration in pump efficiency. Consequently, a comprehensive investigation is conducted, involving a combination of experimental and numerical analyses, to thoroughly explore the effects of gas entrainment on the performance and intricate internal flow mechanisms of a five-stage mixed-flow ESP. All these analysis was carried out under both design (Qd) and off-design conditions (0.8Qd, and 1.2Qd). For unsteady numerical calculations, two widely used multiphase-models: The volume of fluid (VOF) and The Euler-Euler model are employed and compared to investigate the versatility/validity of these models in predicting multiphase performance of ESP. The comparison between tests, Eulerian, and VOF models demonstrated that the Eulerian model aligns well with the experimental results. and shows higher-adaptability pattern with the test results. This reveals its best capability/versatility in predicting two-phase performance and internal-flow results for ESP. Moreover, it can more accurately capture the phase slippage inside ESP under two-phase flow. Additionally, this work provides a vision to the broad-applicability of Eulerian-model for complicated machinery such as ESP.

    ...
  • 3.基于超纤维簇的宽频带声聚焦

    • 期刊

    <正>0引言声聚焦在声通信、无损检测和超声诊断治疗等领域具有广泛的应用,受到研究学者们的广泛重视。近年来,声子晶体和声超材料的快速发展为研究新型聚焦透镜提供了更多的可能。利用负折射机理,可以设计多种不同类型的聚焦透镜[1]。近年来,基于声超表面[2-3]可以设计具有相位调控功能的平面声学器件。通过合理地设计超表面离散相位分布,可以实现很多新奇的声学效应,如基

    ...
  • 4.Investigation of energy performance, internal flow and noise characteristics of miniature drainage pump under water–air multiphase flow: design and part load conditions

    • 关键词:
    • Turbulence models;Deterioration;Energy efficiency;Multiphase flow;Pumps;Air;Flow fields;Void fraction;Compact structures;Experimental conditions;Gas-phase distribution;Internal flow field;Living environment;Noise characteristic;Non-uniform stream;Part load conditions
    • Ali, A.;Si, Q.;Yuan, J.;Shen, C.;Cao, R.;Saad AlGarni, T.;Awais, M.;Aslam, B.
    • 《International Journal of Environmental Science and Technology》
    • 2022年
    • 19卷
    • 8期
    • 期刊

    The internal flow of the mini pumps for washing machines is complex due to its compact structure and it normally adopts the upper drainage method. Due to decline in liquid level at the end of drainage (empty discharge period), the pump experiences water–air multiphase flow condition and produces unsteady flow. This unstable flow not only results in the deterioration of pump energy performance, but also induces larger vibration and noise, which in turn, reduce the working capability of pumps and disturb the people living environment. Therefore, with the aim of exploring the internal flow features and noise characteristics of drainage pumps during empty discharge period, the energy performance test was processed under pure water condition as well as under different air void fraction and part load conditions. Moreover, the internal flow field is calculated based on (both k−Ε and k−ω) turbulence model and Euler non-uniform stream model under pure water, and different inlet air content for part load conditions, respectively. All the experimental conditions for test and boundary conditions for simulation are provided. The overall and local results of internal flow field and gas phase distribution are obtained and analyzed. In addition, the research results can provide a theoretical recommendation for designing the lower noise mini pumps. © 2021, Islamic Azad University (IAU).

    ...
  • 5.Investigation of energy performance, internal flow and noise characteristics of miniature drainage pump under water–air multiphase flow: design and part load conditions

    • 关键词:
    • Turbulence models;Deterioration;Energy efficiency;Multiphase flow;Pumps;Air;Flow fields;Void fraction;Compact structures;Experimental conditions;Gas-phase distribution;Internal flow field;Living environment;Noise characteristic;Non-uniform stream;Part load conditions
    • Ali, A.;Si, Q.;Yuan, J.;Shen, C.;Cao, R.;Saad AlGarni, T.;Awais, M.;Aslam, B.
    • 《International Journal of Environmental Science and Technology》
    • 2022年
    • 19卷
    • 8期
    • 期刊

    The internal flow of the mini pumps for washing machines is complex due to its compact structure and it normally adopts the upper drainage method. Due to decline in liquid level at the end of drainage (empty discharge period), the pump experiences water–air multiphase flow condition and produces unsteady flow. This unstable flow not only results in the deterioration of pump energy performance, but also induces larger vibration and noise, which in turn, reduce the working capability of pumps and disturb the people living environment. Therefore, with the aim of exploring the internal flow features and noise characteristics of drainage pumps during empty discharge period, the energy performance test was processed under pure water condition as well as under different air void fraction and part load conditions. Moreover, the internal flow field is calculated based on (both k−Ε and k−ω) turbulence model and Euler non-uniform stream model under pure water, and different inlet air content for part load conditions, respectively. All the experimental conditions for test and boundary conditions for simulation are provided. The overall and local results of internal flow field and gas phase distribution are obtained and analyzed. In addition, the research results can provide a theoretical recommendation for designing the lower noise mini pumps.
    © 2021, Islamic Azad University (IAU).

    ...
  • 6.大型立式轴流泵运行安全可靠性分析及改造

    • 关键词:
    • 轴流泵;叶轮外壳;气蚀;叶片调节机构;叶轮密封;流体动力学;数值模拟;力学性态
    • 张宇;李扬;仇建春
    • 《沈阳工业大学学报》
    • 2022年
    • 3期
    • 期刊

    南水北调东线工程江都第四抽水站在运行中发生了叶轮外壳气蚀严重、内嵌不锈钢开裂、叶片调节机构受油器发热抱死、叶轮密封老化导致漏油等故障,在进行维修性处理后,有必要对轴流泵可靠性进行分析验证.采用数值模拟技术从流场速度与静

    ...
  • 7.Comparison of empirical models using experimental results of electrical submersible pump under two-phase flow: numerical and empirical model validation

    • 关键词:
    • electrical submersible pump; two-phase flow; empirical model;gas-handling techniques; petroleum industries; computational fluiddynamics (CFD);CENTRIFUGAL PUMP; PERFORMANCE
    • Ali, Asad;Si, Qiaorui;Wang, Biaobiao;Yuan, Jianping;Wang, Peng;Rasool, Ghulam;Shokrian, Ashkan;Ali, Amjad;Zaman, Muhammad Awais
    • 《PHYSICA SCRIPTA》
    • 2022年
    • 97卷
    • 6期
    • 期刊

    Electrical submersible pumps (ESPs) dealing with gas-liquid multiphase flow face great challenges in the oil and gas industries. The main problem is caused by the accumulation of air bubbles inside the ESP, which degrade the pump performance ranging from minor to major degradation (surging and gas-locking). Several empirical models have been developed to predict head and surging mechanisms. However, the feasibility and versatility of these models are still questionable. Therefore, this study focuses on experimental analysis and their comparison with the existing empirical models (developed to predict Head and surging characteristics under two-phase flow conditions) to examine their validity and versatility in predicting the multiphase performance of pumps. The comparison showed that some models agree well with the given test analysis. However, some models either underestimate or overestimate the predicted values because most of these models were established for high inlet pressure, no water but oil and CO2, several impeller and diffusers, different rotational speed, and different pump geometries. Moreover, this study also compares test results with CFD simulations (using Euler-Euler two-fluid model) and shows that the experimental results are consistent and reliable. Furthermore, this study provides a detailed and close insight into the different aspects of empirical models to check whether they can be applied for wider applications or are limited to the type they were developed.

    ...
  • 8.Investigation on the Influence of Entrained Air to Internal Flow of Centrifugal Pumps under Cavitation Condition

    • 关键词:
    • Impellers;Air;Void fraction;Centrifugal pumps;Volume fraction;Turbulence models;Two phase flow;Cavitation conditions;Cavitation model;Cavitation performance;Entrained air;Internal flows;Natural cavitation;Rayleigh;Single stage;Steady simulation;Vapor volume fraction
    • Fanjie, Deng;Jianping, Yuan;Song, Yang;Biaobiao, Wang;Qiaorui, Si
    • 《International Journal of Fluid Machinery and Systems》
    • 2022年
    • 15卷
    • 1期
    • 期刊

    The introduction of air is often used in engineering to delay the occurrence of cavitation. A steady simulation on a single-stage and single-suction centrifugal pump was used to study the influence of the air on the internal flow under cavitation condition at 1% inlet void fraction. Steady simulation based on SST k-ω turbulence model and Rayleigh-Plesset cavitation model included in Ansys CFX 17.0 were processed to obtain vapor volume fraction, gas volume fraction and the turbulent energy of the impeller under the condition of natural cavitation and cavitation with entrained air. A homogeneous two-phase flow model was adopted to describe the air-water mixed flow. The experimental cavitation performance curve provides boundary condition support for the numerical simulation. In conclusion, it shows that the head of the pump keeps steady after 1% air entrained like natural cavitation. Then it goes worse when the cavitation number decreases but with lower NPSHr which means cavitation performance is improved by 1% air entrained. It indicated that the entrained air changes the distribution of the vapor in the passage of the impeller. However, the descent of the pressure over a certain value will also do harm to the internal flow of the model pump whether it is ventilati ng or not. The internal flow of the pump will be seriously damaged and even be blocked completely due to more and more vapor generated causing a dramatic decline of the head. © 2022, Turbomachinery Society of Japan. All rights reserved.

    ...
  • 9.An improved convolutional neural network with an adaptable learning rate towards multi-signal fault diagnosis of hydraulic piston pump

    • 关键词:
    • Hydraulic piston pump; Intelligent fault diagnosis; Adapting learningrate; Convolutional neural network; Continuous wavelet transform;CLASSIFICATION; MACHINERY
    • Tang, Shengnan;Zhu, Yong;Yuan, Shouqi
    • 《ADVANCED ENGINEERING INFORMATICS》
    • 2021年
    • 50卷
    • 期刊

    Hydraulic piston pump is a vital component of hydraulic transmission system and plays a critical role in some modern industrials. On account of the deficiencies of traditional fault diagnosis in preprocessing of original data and feature extraction, the intelligent methods based on deep learning accomplish the automatic learning of fault information by integrating feature extraction and classification. As a popular deep learning model, convolutional neural network (CNN) has been demonstrated to be potent and effective in image classification. In this research, an improved intelligent method based on CNN with adapting learning rate is constructed for fault diagnosis of a hydraulic piston pump. Firstly, three raw signals are converted into two dimensional time-frequency images by continuous wavelet transform, including vibration signal, pressure signal and sound signal. Secondly, an improved deep CNN model is built with an adaptive learning rate strategy for identifying the different fault types. Moreover, t-distributed stochastic neighbor embedding is employed to visualize the distribution of features learned by the main layers of CNN model. Confusion matrix is used to analyze the classification accuracy of each fault type. Compared with the CNN model without adapting learning rate, the improved model achieves a higher accuracy based on the selected three kinds of signals. Experiments indicate that the improved CNN model can effectively and accurately identify various faults for a hydraulic piston pump.

    ...
  • 10.Energy dissipation mechanism of a centrifugal pump with entropy generation theory

    • 关键词:
    • Flow separation;Impellers;Centrifugal pumps;Friction;Vortex flow;Entropy;Different time steps;Energy dissipation mechanism;Entropy production rates;Loss characteristics;Numerical calculation;Part load conditions;Pressure fluctuation;Vortex characteristics
    • Huang, Ping;Appiah, Desmond;Chen, Ke;Zhang, Fan;Cao, Puyu;Hong, Quihong
    • 《AIP Advances》
    • 2021年
    • 11卷
    • 4期
    • 期刊

    From the numerical calculations of a common centrifugal pump, the energy loss characteristics have been investigated by applying entropy generation theory to examine the loss due to the direct, turbulence, and wall friction dissipation rates. The turbulent and wall friction entropy dissipations contribute higher values compared with the direct entropy dissipation rate. The turbulent and wall friction entropy dissipations yielded 54.629% and 44.654%, respectively, at the design flow rate; however, the direct entropy dissipated the least of about 0.716%. This indication proves that these entropy variables affect the irreversible energy losses produced. Meanwhile, the entropy production rate distribution was compared with that pressure fluctuation and vortex characteristics and revealed that the region near the volute tongue interface is associated with high losses at all studied flow rates (0.8Qd, 1.0Qd, and 1.2Qd), especially under part-load conditions. The wall of the volute reveals maximum losses at different time steps at the design point. Furthermore, the trailing edge of the blade records the maximum pressure fluctuation, while the leading-edge records moderate intensities. Most regions in the pressure fluctuation intensity distribution reveal a common tendency with the entropy dissipated; thus, there is a high correlation between entropy production and pressure fluctuation. Moreover, the suction side of the impeller records the maximum entropy coefficient at the leading edge compared to the pressure side under the span view. This indicates that the suction side is also responsible for the high energy loss in the impeller flow passages and corresponds to the flow separation, which leads to vortex patterns recognized close to the hub of the blade. This study widens the assessment of the energy loss and can further contribute to the optimization of the hydraulic structures of centrifugal pumps.
    © 2021 Author(s).

    ...
  • 排序方式:
  • 11
  • /