气液两相流下离心泵内部流动机理及其流动诱导特性研究

项目来源

国家自然科学基金(NSFC)

项目主持人

袁寿其

项目受资助机构

江苏大学

立项年度

2017

立项时间

未公开

项目编号

51779107

项目级别

国家级

研究期限

未知 / 未知

受资助金额

60.00万元

学科

工程与材料科学-水利工程-水力机械及系统

学科代码

E-E09-E0904

基金类别

面上项目

关键词

离心泵 ; 气液两相流 ; 流动诱导特性 ; 流动机理 ; 无传感器监测 ; centrifugal pump ; gas-liquid two-phase flow ; flow mechanism ; flow induced characteristics ; sensorless monitoring

参与者

司乔瑞;李亚林;张帆;卢加兴;王文杰;顾延东;曹睿;崔强磊

参与机构

江苏大学;西华大学;扬州大学

项目标书摘要:在核电、石化和油气开采等高端技术领域经常会碰到泵送气液两相流的现象,随含气率的增加,离心泵的性能逐渐恶化,直至断流,严重影响系统的安全稳定和运行。由于离心泵结构复杂,气液两相流下其内部流动特性和性能恶化机理至今仍未揭示,是水力机械领域的学术热点。本项目拟采用理论分析、数值模拟和实验研究相结合的方法,探求气液两相流下离心泵内部流动机理并掌握其流动诱导特性。首先搭建专用气液两相流实验台,实现可视化模型泵外特性、内部流动结构及其诱导时频域特性的一体化同步测量;其次对现有数值模型进行改进,构建离心泵气液两相流数值计算方法;然后基于数值模拟和实验结果,获得离心泵气液两相流下的内部流动规律及流动诱导特性,揭示高含气率下离心泵性能恶化机理,建立离心泵气液两相流无传感器流态监测方法;最后进行低、中、高三种比转数离心泵气液两相流条件下的真机测试和验证,为我国高端离心泵系统可靠运行提供理论基础和实践依据。

Application Abstract: Pumping system involving gas-liquid two-phase flow can be found widely in the nuclear powers,chemistry,petroleum and related high-end technology.With the increase of gas void fraction,the performance of centrifugal pump could deteriorate gradually till zero flow,which seriously affects the system security and operation stability.Due to the complex structure of centrifugal pump,the flow characteristics and the performance deterioration mechanism under gas-liquid two-phase flow condition has not yet been revealed,and therefore,it is still a hot spot in the research field of hydraulic machinery at present.In this project,the combined method of theoretical analysis,numerical simulation and experimental study will be used to explore the internal flow mechanism and flow induced characteristics of the centrifugal pump under gas-liquid two-phase flow condition.Firstly,the gas-liquid two-phase flow test rig for centrifugal pump will be built to realize integrated synchronous measurement for pump performance,inner flow visualization and flow-induced time-frequency characteristics.Secondly,the existing turbulence and multiphase flow model will be improved to establish the numerical method of gas-liquid two-phase flow in centrifugal pump.Then,based on the obtained numerical simulation and experimental results,the flow mechanism and flow induced characteristic of centrifugal pump under gas-liquid two-phase flow condition will be revealed to explain the performance deterioration under high gas void fraction,and the sensor-less flow monitoring technology will be developed.Finally,three prototype pump models with low,middle and high specific speed will be tested for validation,which can provide theoretical and practical basis for the reliable operation of high-end centrifugal pump system in China.

项目受资助省

江苏省

项目结题报告(全文)

随含气率的增加,离心泵的性能逐渐恶化,直至断流,严重影响系统的安全稳定和运行。项目搭建了离心泵多场同步测试台,实现了模型泵外特性、内流可视化、以及压力脉动、定子电流、振动等的同步测量。基于该实验台测量入流含气条件下,高、中、低三种比转速离心泵的性能和流动诱导特性,研究发现叶轮出口圆周速度的影响泵输送最大含气率的重要因素,相同的u2下泵不同入流含气率下的性能相同,可输送的最大含气率由转速决定,转速越高,可输送的最大含气率越大。测试的中、高比转速离心泵在2900r/min泵设计流量工况,均可在含气率10%时运行,低比速离心泵入流含气率5%以后性能即急剧恶化。离心泵气液两相流条件下压力信号和振动信号均服从正态分布;当进口含气率超过5%时,发现低频区压力脉动幅值明显增大;振动信号的整体幅值会随着含气率的增大明显增大,尤其是在低频段区域,随着含气率逐渐增大,振动呈先减小后增大再减小的趋势,在进口含气率5%时振动最大,进口含气率超过5%后,低频区振动能量也会成为泵系统振动能量重要组成部分。分析比较了传统欧拉—欧拉气液两相流模型与Musig模型在计算入流含气工况下离心泵内部流场的优劣并开发一种考虑气泡直径变化的气液两相流粒子模型。通过与内流可视化实验结果对比,发现随着入流含气率的增加,叶轮和蜗壳流道内逐步出现均匀泡状流、聚合泡状流、气穴流和分离流等不同的气液两相流流型分布,不同流型的转化伴随着气泡的聚并和破碎,进而严重影响到流场内部能量的波动,导致泵内流场的不稳定性加剧和性能恶化,最终流道堵塞发生断流。项目还发展了基于定子电流信号分析的离心泵气液两相流态监测技术。项目研究可为高端离心泵系统可靠运行提供理论基础和实践依据。

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  • 1.Research Progress and Prospects of Multi-Stage Centrifugal Pump Capability for Handling Gas-Liquid Multiphase Flow: Comparison and Empirical Model Validation

    • 关键词:
    • multiphase flow; empirical models; computational fluid dynamics;petroleum industries; gas-handling techniques; electrical submersiblepumps; flow visualization; viscosity analysis

    The working capability of multi-stage pumps, such as electrical submersible pumps (ESPs) handling multiphase flow, has always been a big challenge for petroleum industries. The major problem is associated with the agglomeration of gas bubbles inside ESP-impellers, causing pump performance degradation ranging from mild to severe deterioration (surging/gas pockets). Previous literature showed that the two-phase performance of ESPs is greatly affected by gas involvement, rotational speed, bubble size, and fluid viscosity. Thus, it is necessary to understand which parameter is actually accountable for performance degradation and different flow patterns in ESP, and how it can be controlled. The present study is mainly focused on (1) the main parameters that impede two-phase performance of different ESPs; (2) comparison of existing empirical models (established for two-phase performance prediction and surging initiation) with our single-stage centrifugal pump results to determine their validity and working-range; (3) gas-handling techniques applied to enhance the multiphase performance of ESPs. Firstly, it aims at understanding the internal flow mechanism in different ESP designs, followed by test studies based on empirical models, visualization techniques, bubble-size measurements, and viscosity analysis. The CFD-based (computational fluid dynamics) numerical analysis concerning multiphase flow is described as well. Furthermore, gas-handling design methods are discussed that are helpful in developing the petroleum industry by enhancing the multiphase performance of ESPs.

    ...
  • 2.Cyclostationary Analysis towards Fault Diagnosis of Rotating Machinery

    • 关键词:
    • cyclostationarity; cyclic spectral; fault diagnosis; rotating machinery;ROLLING ELEMENT BEARINGS; CONVOLUTIONAL NEURAL-NETWORK; VIBRATIONSIGNAL; PROCESSING TECHNIQUES; PLANETARY GEARBOXES; FREQUENCY ANALYSIS;BLIND SEPARATION; STOCHASTIC-MODEL; FAST COMPUTATION; POWER SPECTRUM

    In the light of the significance of the rotating machinery and the possible severe losses resulted from its unexpected defects, it is vital and meaningful to exploit the effective and feasible diagnostic methods of its faults. Among them, the emphasis of the analysis approaches for fault type and severity is on the extraction of useful components in the fault features. On account of the common cyclostationarity of vibration signal under faulty states, fault diagnosis methods based on cyclostationary analysis play an essential role in the rotatory machine. Based on it, the fundamental definition and classification of cyclostationarity are introduced briefly. The mathematical principles of the essential cyclic spectral analysis are outlined. The significant applications of cyclostationary theory are highlighted in the fault diagnosis of the main rotating machinery, involving bearing, gear, and pump. Finally, the widely-used methods on the basis of cyclostationary theory are concluded, and the potential research directions are prospected.

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  • 3.Two-dimensional carbon nitride-based composites for photocatalytic hydrogen evolution

    • 关键词:
    • 2D graphitic carbon nitride; Composites; Photocatalysis; Hydrogenevolution;G-C3N4 NANOSHEETS; ENERGY-CONVERSION; Z-SCHEME; WATER; COCATALYST;CONSTRUCTION; ACTIVATION; NANOFIBERS; CATALYSIS; HYBRIDS

    Photocatalytic hydrogen evolution plays a critical role in the exploration of the clean and sustainable energy. Owing to its special structure and features, two-dimensional (2D) graphitic carbon nitride (g-C3N4) has attracted tremendous attention. However, some deficiencies of pristine g-C(3)N(4 )inhibit its photocatalytic application, particularly the low quantum efficiency of hydrogen evolution. Therefore, it is valuable to develop 2D new composites based on g-C3N4 so that the synergistic effects of the two original materials can be achieved. This article attempts to summarize the modification strategies of 2D g-C3N4-based composites, including the construction of heterojunctions, morphology control, doping method, surface modification and co-catalyst loading. The application and progress in photocatalytic hydrogen evolution are also highlighted. The limitations are taken into account to provide further information for the improvement in the quantum efficiency of hydrogen by 2D g-C3N4-based composites. (C) 2019 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.

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  • 4.Flow-Induced Noises in a Centrifugal Pump: A Review

    • 关键词:
    • Flow-Induced Noise; Blade Passing Frequency; Noise Sources; CentrifugalPump;INDUCED STRUCTURAL VIBRATION; UNSTEADY-FLOW; NUMERICAL COMPUTATION;PRESSURE-FLUCTUATIONS; HYDRAULIC NOISE; PART I; IMPELLER; CAVITATION;GENERATION; TURBOMACHINERY

    This study basically summarizes the recent developments of the flow-induced noises in a centrifugal pump. Especially, the different numerical and experimental methods that have been used to analyze the internal flow properties and its effect on the generation of flow-induced noise. Firstly, it focuses on the physical mechanism behind the internal flow features and gives a complete description of the complex flow and its instabilities. The flow behavior is demonstrated with the help of velocity triangle diagram and Euler equation. The use of PIV is significant in experimental research to examine the internal flow fluctuations. However experimental methods are not sufficient because the flow within centrifugal pump is three-dimensional and turbulent due to its complex geometry. Therefore, the fluctuating behavior of the fluid within pump has been analyzed by computational fluid dynamics (CFD) and it gained great advancements. Secondly, the different types of noise sources in centrifugal pumps are summed. These sources are also described according to the noises coming from different mechanisms such as the effect of rotor-stator interaction, cavitation, pressure pulsations and turbulence. Further, the research methods that had been used to measure and reduce the effect of these noise sources on centrifugal pumps are described in two aspects: Numerical simulation method based on CFD/CA and experimental analysis. The present paper draws the conclusion that the interaction between volute-tongue and impeller blade is the primary factor that produces noise in centrifugal pumps. Likewise, the blade passing frequency, generated by the interaction between impeller and volute-tongue, is the dominant frequency and the main source for the production of noise. A significant reduction in noise can be obtained by optimizing these factors.

    ...
  • 5.Flow-Induced Noises in a Centrifugal Pump: A Review

    • 关键词:
    • Flow-Induced Noise; Blade Passing Frequency; Noise Sources; CentrifugalPump;INDUCED STRUCTURAL VIBRATION; UNSTEADY-FLOW; NUMERICAL COMPUTATION;PRESSURE-FLUCTUATIONS; HYDRAULIC NOISE; PART I; IMPELLER; CAVITATION;GENERATION; TURBOMACHINERY

    This study basically summarizes the recent developments of the flow-induced noises in a centrifugal pump. Especially, the different numerical and experimental methods that have been used to analyze the internal flow properties and its effect on the generation of flow-induced noise. Firstly, it focuses on the physical mechanism behind the internal flow features and gives a complete description of the complex flow and its instabilities. The flow behavior is demonstrated with the help of velocity triangle diagram and Euler equation. The use of PIV is significant in experimental research to examine the internal flow fluctuations. However experimental methods are not sufficient because the flow within centrifugal pump is three-dimensional and turbulent due to its complex geometry. Therefore, the fluctuating behavior of the fluid within pump has been analyzed by computational fluid dynamics (CFD) and it gained great advancements. Secondly, the different types of noise sources in centrifugal pumps are summed. These sources are also described according to the noises coming from different mechanisms such as the effect of rotor-stator interaction, cavitation, pressure pulsations and turbulence. Further, the research methods that had been used to measure and reduce the effect of these noise sources on centrifugal pumps are described in two aspects: Numerical simulation method based on CFD/CA and experimental analysis. The present paper draws the conclusion that the interaction between volute-tongue and impeller blade is the primary factor that produces noise in centrifugal pumps. Likewise, the blade passing frequency, generated by the interaction between impeller and volute-tongue, is the dominant frequency and the main source for the production of noise. A significant reduction in noise can be obtained by optimizing these factors.

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