超声波耦合废机油加氢改质非粮生物油制取“绿色柴油”

项目来源

国家自然科学基金(NSFC)

项目主持人

段培高

项目受资助机构

河南理工大学

项目编号

21776063

立项年度

2017

立项时间

未公开

研究期限

未知 / 未知

项目级别

国家级

受资助金额

64.00万元

学科

化学科学-化学工程与工业化学-资源、环境与生态化工

学科代码

B-B08-B0816

基金类别

面上项目

关键词

超声波 ; 加氢改质 ; 绿色柴油 ; 废机油 ; 非粮生物油 ; Ultrasound ; waste engine oil ; non-food bio-oil ; hydro-upgrading ; green diesel

参与者

王枫;闫卫红;张会菊;许玉平;焦佳丽;杨世坤;李世昌;谢龙飞

参与机构

南阳理工学院

项目标书摘要:传质阻力大、催化效果差、积碳严重是非粮生物油催化加氢改质制取“绿色柴油”面临的主要技术瓶颈。为此,本项目提出生物油催化加氢改质新途径——超声波耦合废机油加氢改质非粮生物油制取“绿色柴油”。拟在生物油催化加氢改质中引入超声波并以废机油为改质介质,利用超声波产生的冲击波和微射流实现沥青质的均匀分散,促进催化剂和生物油的有效接触,增强催化效果;利用废机油增强生物油和改质介质的互溶性,强化传质,减少积碳生成,得到产率高、品质好的改质油。通过本项目研究,确定生物油氢化改质的核心化学反应及其动力学,筛选出高效复合贵金属—钼基催化剂;明确催化脱氮脱氧脱硫催化反应动力学、催化剂失活机理及回收再生工艺;确立改质过程积碳成因及废机油中添加剂对脱氮、脱氧和脱硫以及积碳形成的影响机制;通过对超声波耦合废机油加氢改质生物油反应条件优化,摸清反应条件对改质油产率与元素组成的影响规律,形成定向调控技术。

Application Abstract: Large mass transfer resistance,poor catalytic effect of catalyst,and severe coke formation are the major technical bottlenecks in production of“green diesel encountered during catalytic hydro-upgrading of nonfood bio-oil”.In view of these issues,a new catalytic hydro-upgrading way of bio-oil is proposed-ultrasound coupling waste engine oil to hydro-upgrade non-food bio-oil for production of“green diesel”.The ultrasound is intended to be introduced during the catalytic hydro-upgrading process of bio-oil,and waste engine oil is used as upgrading medium.Using shock waves and cavitation microjet generated by ultrasound to achieve uniform dispersion of asphalt,which promote effective contact between catalyst and bio-oil and enhance the catalytic effect of catalyst.Using the waste engine oil to enhance mutual solubility of bio-oil and the upgrading media to intensify mass transfer and to reduce coke formation to obtain high yield,good quality of upgraded bio-oil.Through the study of this project,the core chemical reactions and their kinetics of hydrogenation of bio-oil were determined,high performance of noble metal-Mo based composite catalysts were selected;catalytic reaction kinetics,deactivation mechanism of the catalyst and recovery and regeneration process were elucidated;effect of reaction conditions on yield and elemental composition of upgraded bio-oil was studied through optimization of reaction conditions for hydrogenation of bio-oil through ultrasound coupling waste engine oil.

项目受资助省

河南省

项目结题报告(全文)

目前“人车争粮”的产业模式、高成本的生物质原料及其转化技术仍是制约生物液体燃料快速发展的瓶颈。筛选质优价廉的非粮生物质原料及其高效、科学的转换技术是实现生物液体燃料规模化发展的前提基础,同时对于保护生态环境、实现人类社会能源的可持续发展具有非常重要的意义。1)采用超声波对微藻水热液化生物油进行了预处理,并考察了声强、频率和时间对生物油理化性能的影响;2)研究了不同非粮生物质(微藻、浮萍、秸秆、市政污泥、油莎豆)和废弃轮胎的热解、水热液化、醇解行为,并对不同生物质原料热化学转化反应参数进行了优化,获得了产率高和品质好的粗生物油;3)采用微藻作为生物质原料,选用不同的催化剂进行了超临界水气化,气化所得氢气作为生物油加氢提质的氢源,实现原料利用的内循环;4)以微藻、秸秆为原料,通过不同的热化学转化方法制备生物油,然后对生物油进行加氢提质,降低粘度、脱除氮硫氧,提高生物油品质,或直接让生物质原料和废弃机油进行在线氢化热解,同时实现生物油制备及其在线提质,制备高品质车用型烃类燃料;5)将生物质液化、气化以及加氢提质过程中产生的废弃物进行了资源化利用研究,制备了高值化学品和碳材料;6)初步尝试了将生物质转化为高附加值化学品的研究。本项目在SCI期刊上发表备注项目号的研究论文40篇,SCI-2区以上33篇,总引用频次338次),1篇论文入选2018年度获河南省自然科学一等奖(优秀学术论文类);授权发明专利6项;培养博士研究生7名,其中留学生博士4名,培养硕士研究生13名;积极参加国际或全国性学术会议20次以上。2018年,入选河南省科技创新杰出青年、河南省高校科技创新团队、河南省学术技术带头人、盐城市科技创新创业领军人才称号、代言中国化学会元素周期表中的“钕”元素;2019年,入选美国化学会IECR 2019 Class of Influential Researchers(全球共计32人)、陕西省高层次人才;2021年,中国发明学会创业创新一等奖、第十二届发明创业奖·人物奖、产学研合作创新奖(个人)。

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  • 1. Self-assembly of a cholesteryl-modified nucleoside into tubular structures from giant unilamellar vesicles.RSC Adv.,2015,5,4502-4510

  • 2. Learningacompressivesensingmatrixwithstructuralconstraintsviamaximummeandiscrepancyoptimization.SignalProcess.,page108553,2022

  • 3.Biodiesel production from nonedible feedstocks catalyzed by nanocatalysts: A review

    • 关键词:
    • Nonedible feedstocks; Nanocatalyst; Heterogeneous catalysis;Transesterification; Biodiesel;WASTE COOKING OIL; SOYBEAN OIL; TRANSESTERIFICATION REACTION;CASTOR-OIL; HETEROGENEOUS NANOCATALYST; MAGNETIC NANOCATALYSTS;SUPERCRITICAL METHANOL; PERFORMANCE EVALUATION; PROCESS OPTIMIZATION;COMBUSTION SYNTHESIS

    Biodiesel produced from vegetable oil has recently increased in popularity. However, these edible feedstocks (which are the apparent choice of triglycerides) will not be sufficiently sustainable, given the increasing demand for energy and food, and guaranteed inedible feedstocks are needed. Biodiesel can be generated from these alternative feedstocks using various catalysts. Current studies show that nanocatalysts are extensively used for this purpose and are more preferred than usual homogeneous and heterogeneous catalysts. These nanocatalysts exhibit many advantageous features, including efficient separation steps for both products and catalysts, elimination of the quenching process, high catalytic activity, and large surface area, and provide the possibility for reusability. According to recent reports, the use of nonedible oils and nanocatalysts, such as titanium-doped zinc oxide, magnesium oxide-doped magnesium aluminate, zirconium oxide and many others, are potent with an approximately 80-98 wt% yield of biodiesel under optimized conditions, suggesting that this approach is a suitable option for biodiesel synthesis. This review aims to explore the potency of nonedible feedstocks and nanocatalysts for fatty acid methyl ester synthesis. The findings of the most recent published studies are critically summarized. The catalytic reaction mechanism for biodiesel production is highlighted, focusing on the nanocatalysts. Some nonedible seeds have been reported, and their potency for biodiesel production has been assessed in detail.

    ...
  • 5.Progress in thermochemical conversion of duckweed and upgrading of the bio-oil: A critical review

    • 关键词:
    • Duckweed; Bioenergy; Pyrolysis; Hydrothermal liquefaction; Bio-oil;Hydrogen donor solvent; Solvothermal upgrading;HYDROTHERMAL LIQUEFACTION; LEMNA-GIBBA; SPIRODELA-POLYRHIZA; AQUATICBIOMASS; FAST PYROLYSIS; ALGAL BIOMASS; BIOCRUDE OIL; MICROALGAE;NITROGEN; PROTEIN

    The processing of duckweed has been included in the list of promising pathways for biofuels production. This property is attributed to its simple manual harvesting method and its ability for high protein or starch content, depending on its species and growing environment. The biofuels production from duckweed, is not only a solution to energy and environmental problems, but also a reliable way to realize the utilization of duckweed. This critical review focuses on the bio-oil production from duckweed via pyrolysis and hydrothermal liquefaction processes. First, characteristics and eco-environmental benefits of duckweed are reviewed. Next, the impacts of different parameters on the properties and distribution of bio-oil from pyrolysis and hydrothermal liquefaction are discussed in detail. Subsequently, the effect of hydrogen donor solvents (as reaction media for upgrading) and catalysts on the upgrading of duckweed bio-oil are extensively discussed. This paper ends with the prospects for further development in thermochemical valorization of duckweed. (C) 2021 Elsevier B.V. All rights reserved.

    ...
  • 6.Pyrolysis of Municipal Sewage Sludge for Biofuel Production: A Review

    • 关键词:
    • MICROWAVE-INDUCED PYROLYSIS; HIGH-TEMPERATURE PYROLYSIS; CATALYTIC FASTPYROLYSIS; NITROGEN TRANSFORMATION; BIO-OIL; CO-PYROLYSIS; BIOMASSPYROLYSIS; FLASH PYROLYSIS; FLUIDIZED-BED; WATER-CONTENT

    Among the various problems the world is facing, two problems are addressed in this paper. On the one hand, biomass, the fourth largest and most important renewable energy option that can provide different forms of energy, is criticized because it competes, sometimes, with the food chain. On the other hand, the amount of municipal sewage sludge has continued to increase over the years, and its disposal remains a crucial point of discussion between urban planners, wastewater managers, and leaders of environmental protection. To address this problem, researchers are directing their focus toward alternatives to conventional biomass resources, such as organic wastes and residues. Thus, municipal sewage sludge is a likely candidate for energy and high-value added material production. Regarding this issue, one of the main methods proposed by researchers is the pyrolysis process. The aim of this paper is to review the research conducted on sewage sludge conversion through the pyrolysis process. After characterizing municipal sewage sludge, we present a summary of the sewage sludge pyrolysis process. Then, the effects of some of the most influential parameters are examined. The last main part of this work is dedicated to the nitrogen transformation pathway during this process.

    ...
  • 7.Progress in Hydrothermal Liquefaction of Algal Biomass and Hydrothermal Upgrading of the Subsequent Crude Bio-Oil: A Mini Review

    • 关键词:
    • LOW-LIPID MICROALGAE; THERMOCHEMICAL CONVERSION; LIQUID FUELS;CHLORELLA-PYRENOIDOSA; HIGH-PROTEIN; ZEOLITE CATALYSTS; CO-LIQUEFACTION;BIOCRUDE; WATER; EXTRACTION

    Algae biomass has recently attracted the attention of the green energy industry as a raw material for biofuels production. Their high-water content has led to the choice of hydrothermal liquefaction as a suitable way to convert them into bio-oil. From algae species to bio-oil as fuel, many steps are required, including the selection of algae species and process parameters (including catalysts), the liquefaction process, product separation, recovery of crude bio-oil, and subsequent upgrading (if the goal is to use the bio-oil as transportation fuel). This review gives some biochemical, elemental, and inorganic compositions of algae. The reaction mechanism of hydrothermal liquefaction is briefly described, with an emphasis on the influence of process parameters on the yield and quality of the crude bio-oil. The use of organic solvents as reaction media or for recovery of crude bio-oil from product mixtures is discussed. The research work on the catalytic hydrothermal upgrading of algae liquefied crude bio-oil in recent years is reviewed, and some conclusions are put forward. According to recent reports, there is a section devoted to the techno-economic analysis of the hydrothermal liquefaction process. Finally, the challenges that future research and new development strategies may face are proposed.

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  • 8. „Swichting Enzyme Activity by a Temperature Responsive Inhibitor Modified Polymer“Chemical Communications 2020,56,2459-2462

  • 9.Hydrotreating the distillate fraction of algal biocrude with used engine oil over Pt/C for production of liquid fuel

    • 关键词:
    • Renewable diesel; Marine algae; Distillate fraction; Used engine oil;Pt/C; Hydrotreating;SUPERCRITICAL WATER GASIFICATION; LOW-BOILING-FRACTION; PYROLYSISBIO-OIL; HYDROTHERMAL LIQUEFACTION; MICROALGAE; VACUUM

    Hydrothermal liquefaction of Auxenochlorella pyrenoidosa (AuP) and Arthrospira platensis (ArP) at 350 degrees C for 1 h produced algal biocrudes (BCs), BC(AuP) and BC(ArP), with yields of 41.82 and 36.60 wt.Wo, respectively. These two algal BCs were cut into five distillate fractions (DFs) of 25-100 degrees C (DFO), 101-200 degrees C (DF1), 201-300 degrees C (DF2), 301-400 degrees C (DF3), and >= 401 degrees C (DR) using atmospheric distillation under N-2 atmosphere. The total yields of DF1, DF2, and DF3 from either BC(AuP) or BC(ArP) are at least 60 wt.%. All the DFs, from either AuP or ArP, showed different yields and elemental and molecular compositions. Next, the DF1, DF2, and DF3 DFs were each blended with used engine oil (UEO) at a mass ratio of 1:1 and treated at 400 degrees C for 4 h with an additional 0.1 kg(Pt/C)/kg(feed) under 6 MPa H-2. The presence of UEO could dilute the DF, avoid solvent extraction of the product oil, favor desulfurization of the upgraded oil, and be directly recovered as a major part of the product oil. Catalytic hydrotreatment of the DF and UEO blends led to a higher upgraded oil yield (> 79 wt.%) and lower coke (< 12 wt.%) and gas (< 9 wt.%) yields compared with those from the BCs alone under the same process conditions, and higher upgraded oil yields were achieved when using the DFs with high boiling point ranges. The upgraded oil had a lower total acid number and oxygen, nitrogen, and sulfur contents than those of the BC. The sulfur contents of the upgraded oil produced from the DF and UEO blends were much lower than those from the BCs alone, and the lowest sulfur content of 12 ppm (w/v) was achieved. The high abundance of unsaturated hydrocarbons and nitrogen- and oxygen-containing compounds in the BC were replaced by a high abundance of hydrocarbons and benzene derivatives in the upgraded oil. The heating value of the upgraded oil ((similar to)48 MJ/kg) was higher than that of the BC. The main gas-phase products were H-2, CH4, C2H6, and C3H8 Overall, many of the properties of the upgraded oils obtained from the catalytic hydrotreatment of the DF and UEO blends were similar to those of hydrocarbon fuels derived from fossil fuel resources.

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  • 10.Data on characterization of crude bio-oils, gaseous products, and process water produced from hydrothermal liquefaction of eight different algae

    • 关键词:
    • Feedstocks;Gas chromatography;Gas oils;Gasification;Liquefaction;Mass spectrometry;Algal biomass;Crude bio-oil;Energy recovery;Gaseous products;Hydrothermal liquefactions;Process water;Product fraction;Product waters;Property;Supercritical water gasification

    The characterization of products produced from hydrothermal liquefaction of algal biomass is helpful to better understand the effect of different kinds of raw materials on the properties of the product fractions. The data presented in this article are related to the research article entitled "Integration of hydrothermal liquefaction and supercritical water gasification for the improvement of energy recovery from algal biomass" (Duan et al., 2018) [1]. In this data article, the compositions of gaseous products produced from hydrothermal liquefaction of eight different algae feedstocks at 350 °C for 60 min were analyzed by gas chromatography. The molecular and elemental compositions of the crude bio-oils produced from hydrothermal liquefaction of eight different algae feedstocks at 350 °C for 60 min were analyzed by comprehensive two-dimensional gas chromatography-time-of-flight mass spectrometry and organic elemental analyzer. The color of aqueous phases before and after they were subjected to supercritical water gasification was recorded by a high-resolution camera. © 2018 The Authors

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